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Without seeing the issue and where its originating its difficult to diagnose however, it may be buckling as it is getting too hot, so either the product is not up to the job or the heat is not being transferred adequately across all the panels. One thought was, would it be possible to use clay panel or fire bricks? Difficult to advise properly without seeing diagram of flue and appliance layout.

Also look at the fuel you are actually burning. If its purchased brickets these could be burning at to high a temperature which does cause this issue frequently. Check with your (1) fire supplier in case there is a predetermined fuels type - and (b) check with your fuel supplier in case they have used a high burn product.

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Q: Why can a cast iron fireplace buckle?
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