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This would be better asked of someone who could actually see the plugs. My only thought is that this is not a normal condition and, everything else being as it came from the factory, there may be some arcing going on from a bad contact between the terminal on the bulb and the connector in the plug. Much more detail is needed to accurately answer a question like this one. --Ken

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Q: Why does your 2002 Subaru Forester headlight plugs keep melting?
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