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This is a common problem. The best solution is to block off the EGR valve as you suspect and disconnect the sensor. I've done this with my 2002 Zafira and it cured the problem. The only downside is that starts are difficult now...but that is minor compared with the massive safety issue of the engine stalling. www.vauxhallownersnetwork.com is a good resource for doing this job yourself--you don't need a garage.
Had new egr fitted on 2003 zafira club(approx 70,000 miles) 5 months later car is cutting out still,and stuttering.Diagnostics says egr valve,been looked at twice by the garage,they say the valve was open,was ok for a week, but same old problem again.any ideas?egr blanking plate?
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