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1. Before jacking the car up, remove the outer joint splitpin and slacken the nut. These can be TIGHT! The best tool is a 3/4" power bar with a 32mm socket. Spanners tend to slip off. You might have to have someone have their foot on the brake to stop the car moving. If necessary use a length of pipe with the powerbar for more leverage. 2. Jack up from the left side only and put on stands. Front and rear is best. 3. Remove the road wheel, the inner plastic shield, the leftside undershield and the brake caliper. Tie up out of the way. Remove the two bolts connecting the spring/damper unit to the kingpin and the outer joint nut. Carefully undo the INNER joint large boot clip. 4. Now pull the kingpin towards you and TAP the end of the cv joint spindle. The whole hub assembly will turn to full left lock and the cv joint spindle will slide out of the bearing. 5. Now pull the whole driveshaft out. The inner joint will split laving the major part still in the gearbox. This keeps the oil in! 6. With the shaft in a vice remove the circlip retaining the inner joint spider. Wear safety glasses as they can fly! Remove the spider, it will have to be driven off with a hammer and drift. (use a screw driver when no one is looking!). Undo the inner boot clip and slide off. Some models have a rubber damper clipped on to the shaft. CAREFULLY remove the clips and slide off. 7. Now the outer boot is exposed and you can replace it. 8. Reassembly is the reverse process. Make certain the spider goes back on the right way around. If its not, the circlip will not fit.

The old clips can be reused on the inner joint. In case you are wondering, the reason for doing it like this is the outer joints RARELY come off the shaft without damage. I've had to cut off a worn out cv joint with a cutting disc to avoid damaging the shaft. Regards, Alistair.

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16y ago

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