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Timing Belt

Removal

1. Disconnect battery ground cable.

2. Remove air cleaner assembly.

3. Remove radiator upper fan shroud from radiator.

4. Move drive belt tensioner to loose side using wrench

then remove drive belt.

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Legend

(1) Crankshaft Pulley

(2) Cooling Fan Pulley

(3) Tensioner

(4) Generator

(5) Air Conditioner Compressor

(6) Power Steering Oil Pump

(7) Drive Belt

5. Remove cooling fan assembly four nuts, then the

cooling fan assembly.

6. Remove cooling fan drive pulley assembly.

7. Remove idle pulley assembly.

8. Remove serpentine belt tensioner assembly.

9. Remove power steering pump assembly.

10. Remove crankshaft pulley assembly using J-8614-01

crankshaft holder, hold crankshaft pulley remove

center bolt, then the pulley.

11. Remove right side timing belt cover then left side

timing belt cover.

12. Remove lower timing belt cover

13. Remove pusher.

CAUTION: The pusher prevents air from entering

the oil chamber. Its rod must always be facing

upward.

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Legend

(1) Up Side

(2) Down Side

(3) Direction For Installation

(4) Locking Pin

14. Remove timing belt.

CAUTION:

1. Do not bend or twist the belt, otherwise its core

could be damaged. The belt should not be bent at

a radius less than 30 mm.

2. Do not allow oil or other chemical substances to

come in contact with the belt. They will shorten

the life.

3. Do not attempt to pry or stretch the belt with a

screw driver or any other tool during installation.

4. Store timing belt in a cool and dark place. Never

expose the belt direct sunlight or heat.

6A-28 ENGINE MECHANICAL (6VD1 3.2L)

Installation

NOTE: For correct belt installation, the letter on the belt

must be able to be read as viewed from the front of the

vehicle.

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Legend

(1) Crankshaft Timing Pulley

(2) RH Bank Camshaft Drive Gear Pulley

(3) Water Pump Pulley

(4) Idle Pulley

(5) LH Bank Camshaft Drive Gear Pulley

(6) Tension Pulley

(7) Alignment Mark on Oil Pump.

(8) Alignment Mark on Timing Belt

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Legend

(1) Timing Belt

(2) Engine Rotation Direction

(3) Cylinder Head Side

1. Install timing belt.

1. Align groove of crankshaft timing pulley with mark

on oil pump.

Align the mark on the crankshaft timing pulley

with alignment mark (white dots line) on the timing

belt.

Secure the belt with a double clip.

NOTE: When timing marks are aligned, No.2 piston will

be on Top Dead Center.

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Legend

(1) Alignment Mark on Oil Pump

(2) Groove on Crankshaft Timing Pulley

(3) Alignment Mark on Crankshaft Timing Pulley

(4) Alignment Mark on Timing Belt

ENGINE MECHANICAL (6VD1 3.2L) 6A-29

2. Align the marks on the camshaft drive gear

pulleys with the corresponding alignment marks

on the cylinder head covers.

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Legend

(1) Alignment Mark on Camshaft Drive Gear

Pulley

(2) Alignment Mark on Cylinder Head Cover.

(3) Alignment Mark on Timing Belt (White Line)

3. Align the alignment mark (white line) on the timing

belt with alignment mark on the RH bank

camshaft drive gear pulley (on the left side as

viewed from the front of the vehicle).

Secure the belt with a double clip.

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4. Align the alignment mark (white line) on the timing

belt with the alignment mark on the LH bank

camshaft drive gear pulley.

When aligning the timing marks, use a wrench to

turn the camshaft drive gear pulley, then set the

timing mark between timing belt and camshaft

drive gear pulley.

Secure the belt with a double clip.

NOTE: It is recommended for easy installation that the

belt be secured with a double clip after it is installed to

each pulley.

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5. Install crankshaft pulley temporarily and tighten

center bolt by hand (do not use a wrench).

Turn the crankshaft pulley clockwise to give some

belt slack between the crankshaft timing pulley

and the RH bank camshaft drive gear pulley.

6A-30 ENGINE MECHANICAL (6VD1 3.2L)

2. Install pusher and tighten bolt to the specified torque.

1. Install the pusher while pushing the tension pulley

to the belt.

2. Pull out pin from the pusher.

NOTE: When reusing the pusher, press the pusher with

approximately 100Kg to retract the rod, and insert a pin

(1.4 mm piano wire).

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Legend

(1) Up Side

(2) Down Side

(3) Direction for Installation

(4) Locking Pin

3. Remove double clips from timing belt pulleys.

Turn the crankshaft pulley clockwise by two turns.

Torque : 25 N·m (18 lb ft)

3. Install timing belt cover.

Remove crankshaft pulley that was installed in step

1 item 5.

Tighten bolts to the specified torque.

Torque: 19 N·m (14 lb ft)

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Legend

(1) Timing Belt Cover RH

(2) Timing Belt Cover LH

(3) Timing Belt Cover Lower

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Legend

(1) Timing Belt Cover

(2) Rubber Bushing

(3) Sealing Rubber

(4) Cylinder Body

4. Install crankshaft pulley using J-8614-01, hold the

crankshaft pulley and tighten center bolt to the

specified torque.

Torque : 167 N·m (123 lb ft)

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16y ago

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