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I can think of two factors that would cause manifold cracks. One is the constant heating (expansion) and cooling (contraction) of the manifold, and the second is the vibration. These two factors both result in metal fatigue and are the likely cause of most failures. Perhaps there are experts in metal fatigue out there who would like to weigh in with a more informed response. == I've had some experience with Fatigue, but I'm no expert. I would not expect the manifold to fail due to fatigue as that implies it is under cyclic loading. The heat cycles can be a factor but that is a thermal problem and not a loading problem. I would expect that it has to do with heat cycles and rapid cooling due to something like rain hitting the exhaust. Custermen

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