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I have a pair of very thin, strong, long nose pliers for that .It almost always works for me.

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12y ago

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How do you fix a broken valve cover bolt on a Chevy 1500 with a 5.3?

Remove the broken bolt and replace it with a new one. There are several ways to remove that broken bolt. You can remove the valve cover and weld a nut to what is left of the bolt, wait for it to cool off then unthread the broken bolt. You can also drill out the center of the broken bolt and use an easy-out. You can also drill into the broken bolt with a left handed drill bit, sometimes the drill bit will catch and spin out the broken piece. I would go with the first suggestion.


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The best way is to use a drill bit for metal and drill a small hole in the bolt. then use an extractor to back the broken bolt out.


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Could the reversable drill bit extract a broken bolt?

Not unless it was reasonably loose. Usually when faced with this, I drill into the bolt with a very hard drill bit a tiny bit thinner than the bolt - ie if it's a 3/8 bolt, I drill in first with a 1/8 drill to create a guide hole, then after with a 5/16 drill to cut right through, yet not harm the threads. You have to be very careful to stick to an exactly straight course. After the hole is cleared, I pull the threads left from the bolt out as far as I can, then use a 'clearance' tap of bolt size to re-tap the hole.


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