A surge in a centrifugal chiller is typically caused by a sudden drop in evaporator pressure or an increase in the flow resistance within the system, leading to insufficient refrigerant flow through the evaporator. This condition can result in a loss of refrigerant vaporization, causing the compressor to operate inefficiently. Other contributing factors may include improper refrigerant charge, excessive heat load, or mechanical issues such as worn bearings. Addressing these issues promptly is crucial to avoid damage to the chiller and maintain optimal performance.
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Screw chiller running with a male & female blade,Centrifugual chiller running with an impeller. Screw chiller are very reliable on more load like more than 200 tr ,its less consumption comapare to other chillers.
Surge is a flow instability that results in a global collapse of flow through the compressor. Compressors do not continue to operate or flow once surge has occurred. Surge should be avoided. Surge is not the rough operation, vibration, pulsation, or noise that develops at low flow conditions. Surging is a momentary reversal of flow.When the pressure in the centrifugal comp. increases,the mass flow rate decreases.There is a limit up to which the pressure can be increased,then after the flow becomes instable and momentary reversal of flow take place,vibrations are produced and mechanical damage occurs.
As with any other rotational system in a belt drive during rotation, the belt is subjected to centrifugal force. Due to the centrifugal force the belt is thrown outward from the grooves of the pulley and causes additional tensioning of the belt. The effect of centrifugal tension is that it reduces the pretension of the belt and hence increases belt slip.
What is used economizer in centrifugal chiller
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Surge is a point when compressor is not add enough energy to overcome system resistance.
Normaly, every centrifugal type comprssors provided with an antisurge valve or surge control valve. when compressor handelled with surge, the proveded surge control valve will become open automatically and the cycle will repeated till the comprssor is in surge.
My opinion. Carrier centrifugal chiller. First put in service in the teens of the nineteenth century.
Compressor surge only occur in centrifugal compressors. reciprocating compressor don't as they increase pressure by volume reduction, unlike centrifugal compressors where they increase pressure by converting kinetic energy to potential energy (pressure).
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The average lifespan of a centrifugal chiller typically ranges from 15 to 25 years, depending on factors such as maintenance, operational conditions, and usage patterns. Proper maintenance and timely repairs can extend the lifespan, while neglect can lead to earlier failures. Additionally, advancements in technology and efficiency may prompt upgrades or replacements before reaching the end of the typical lifespan.