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In the demouldingof confectionery products (especially high-amylose candy recipes) steam pressure, which is applied between the surface of the mold and molded confectionery product, can be effectively employed to expel the product from a fixed or permanent mold. The steam pressure effectively functions as a self-lubricating and self-dissipating agent which cleanly separates the molded confection from the mold. Temporary chemical release or permanent release coating agents are not needed.
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Shaping control of injection molded part size?
Due to the difference in shape and size of some plastic parts, deformation and warping will occur in different situations with the change of temperature and pressure loss after demoulding.
Injection mold with movable molded parts?
Due to some special structures of plastic parts, the injection mold is required to be equipped with movable molding parts, such as movable punches, movable dies, movable inserts, movable threaded cores or rings, etc., which can be combined with the plastic parts during demoulding. Move out of the mold together, and then separate from the plastic part.
Why calcium is used in CLC blocks?
Calcium is used in CLC (Cellular Lightweight Concrete) blocks as a binder to improve their strength and durability. It helps to create the chemical reaction that generates the formation of air bubbles within the mixture, resulting in lighter and more insulating blocks. Additionally, calcium also contributes to the overall stability and structural integrity of the blocks.
How can i construct refractory castable?
Construction of Refractory CastableDuring the construction of refractory castable, special attention should be paid on pin welding, asphalt brushing, stirring of castable with water, making and fixing of mould, vibration and ramming of refractory castable, demoulding, sizes' and measuring points' accuracy, etc. Do construction strictly as material manufacturer and boiler works required.1. Installation of Pin and Claw NailsReinstall the pins missing for any reason and the pins in the area of heating surface composite melding junction before hydraulic pressure. Lengthen and reinstall the pins properly in coal mouth, material return mouth and upper inflection point of air duct furnace so that meets the required density of pins. Brush all the pre-buried metal parts and claw nails with asphalt paint (thickness > 1mm) or cover them with combustibles before casting.2. Dosing and Stirring of Castable & WaterThe dosing of refractory castable and water should be done strictly as the instructions of material manufacturer. The water should be clean, such as drinking water, ph 6-8. The mixer should be clean forced action mixer, and clean it for the next time using. Pay attention on the adding order of castable and water and its stirring time, adding water freely and prolonging of stirring time are forbidden. The water and refractory castable should be mixed evenly and stirred till smooth. Carry away the mixed casatble immediately after stirring, the castable poured out from stirring tank is disallowed to be poured into the tank and stirred again. Clean the tank after every construction for the next using, record the amount of water and refractory castable, and the stirring time.3. Checking Before Making TemplateCheck carefully whether the pin, hook nail and strutting part conform to the drawing, whether all the re-welding and is done and firm, whether the temporary metal parts have been cut off. Check whether the metal parts which should be brushed with asphalt paint meet the requirement, whether the casting place is clean, any other unrelated materials are forbidden to appear. For easy demoulding, a thin tier of partition (such as used oil) can be brushed in the mould. There can not be gaps between each two templates to avoid castable leaking out, so that also convenient for mould releasing. The refractory castable should be used up in 30 minutes after stirring, and should be casted to the required thickness in 1 time. Ram the castable till tight. For the too thick parts, cast tier by tier, while casting the upper tier, vibration bar can not touch the lower casted tier.
