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Vacuum Forming AdvantagesVacuum forming offers several processing advantages over other forming processes such as rotational, blow and injection moulding. Because of the low forming pressures used, low cost tooling can be utilised also making it economical to fabricate large parts. Moulds can be made of relatively inexpensive material, can be made in house and in a very short time. This can result in short lead times and makes it economical to run prototypes, small runs and one off custom jobs.

There is a wide range of mould making materials to suit different production requirements. Selection will depend on what tolerances and cosmetics are needed, how many parts to be produced and how much you can afford to spend on a particular project. These include plaster, modelling clay, wood/MDF, polyester or fibreglass, epoxy resins, aluminum and sprayed metal.

A popular mould material with the signage industry is MDF because it is readily available, inexpensive, easy to fabricate into a shape, and it breathes - eliminating the need for vent holes in the mould. Also many sign makers have CNC routing equipment which will allow them to quickly manufacture more complicated moulds. There are also many pattern makers around who specialise in these types of moulds.

Many vacuum forming machines in Australia have been imported, custom built or home made to suit the production of a particular product and cannot be easily adapted to take on other forming projects. However new vacuum forming machines are getting more and more sophisticated particularly with excellent zoning and efficient heating elements.

To get the best forming results using any material, it is essential that the plastic sheet is uniformly heated over the entire surface and thickness. So heating is one of the most important ingredients in the vacuum forming process. There are numerous types of heating elements used, the most common of which are calrod, ceramic elements and quartz heaters, each having certain advantages and disadvantages over the other.

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13y ago

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