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I'm guessing your outside pull handle needs lubrication. Try hitting the area where it hinges (behind the black part) with WD-40 or similar. Then, open (from inside if necessary) and grease up the latch mechanisms too, for good measure.If it's not a lubrication problem, there might be a loose part inside the door panel causing the outside handle to have a hard time actuating the latch release.

As indicated above, lubrication is usually the problem. Astro used cast parts (probably zinc) in the various door open mechanisms, and they are subject to corrosion from their position close to the surface of the vehicle. Open the access panel on the front edge of the sliding door (screws). Spray some aerosol white grease on the door latch mechanism near where it enters from the outside.

You will be able to see which parts move when you gently wiggle the handle. If the interior linkage fails to move, examine close for broken parts (zinc is brittle). If the parts are broken, you'll need a replacement. If not, continue with this maintenance: Work the white grease in well by activating the latch from the outside. Then check again.

The same problem occurs with the rear doors, and the solution is the same. Keep them lubed and you'll continue to get years of service. Also, to save wear and tear on your van, lube the sliding door weatherstripping with a non-sticky silicone grease. Rub it in well, and repeat within a day or two. Makes the side door very easy to open - no more having to slam with your shoulder from the inside or yank on from the outside. GM/Chevy will probably keep replacement parts for up to ten years after the vehicle make date.

Check with your dealer for up-to-date information on their parts-stocking policy.

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Q: How do you fix sliding door on 1997 astro it opens fine from inside but is very difficult from outside?
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