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You say it cut's out only going up hills, but on the flat ground it is fine. Well, just a guess here, but if it runs well other than on hills, then check the carb. bowl's for dirt that might move to the back of the bowl and block the jet's. If that is the problem, change the fuel filter after.

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Q: Your 2005 Honda rubicon 500 cuts out when climbing hills was wonderin if anyone new what the possible effects could be you got new plug gapped correctly air cleaner is clean and running premium unlead?
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