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There are several causes for excessive blue exhaust smoke. These probable causes are:

Defective Turbocharger

Worn or Damaged Valve or Cylinder Kit

14.10.1 Troubleshooting Procedure for a Defective Turbocharger

To determine if a defective turbocharger is causing excessive blue exhaust smoke, perform the

following:

1. Remove the charge air cooler inlet duct connected between the turbocharger and charge

air cooler.

2. Visually inspect the charge air cooler inlet duct.

[a] If excessive engine lube oil is present, refer to section 14.10.2.

[b] If minimal engine lube oil is present, check for worn or damaged valves or cylinder

kit; refer to section 14.10.3.

14.10.2 Turbocharger Replacement

Perform the following steps to replace a defective turbocharger:

1. Remove the defective turbocharger from the engine; refer to section 7.4.2.

2. Tag the removed turbocharger for remanufacture.

3. Install a replacement turbocharger to the engine; refer to section 7.4.3.

4. Verify replacement of the new turbocharger; refer to section 14.10.2.1.

14.10.2.1 Test Engine with Replaced Turbocharger

Perform the following steps to determine if a replaced turbocharger has resolved the excessive

blue exhaust smoke condition:

All information subject to change without notice.

6SE414 0303

Copyright © 2003 DETROIT DIESEL CORPORATION

From Bulletin 7-MBE900-03

14-115

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Q: Diesel engine blowing blue smoke out of exhaust and engine breather?
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