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It can't be done without cutting the pipe
It depends on the size of PVC. For smaller PVC you can buy fittings that glue onto the PVC and allow a thread x barb fitting to be installed. For larger pipe you should get a brass compression fitting that clamps down on the PVC and adapts to a thread x barb fitting.
No, do not use glue. Use teflon tape or pipe dope on the threads. You should also make sure you always put the male PVC thread into the female metal thread. If you do it the other way you will tend to split the PVC fitting when you tighten the threads.
Pipe dope and/or teflon tape
C x M adapter C x F adapter PVC x F adapter PVC x M adapter or Thread if your really using "pipe" in lieu of "tubing"
Use teflon tape with a little pipe dope. If you don't ever have to take apart again then you can use glue which you are calling cement
Yes, this is often done in well systems by using a mechanical fitting on both. ie, a fitting glued to the PVC, that can be threaded onto the galv. pipe.
If the brass threaded nipple is a male end and the PVC side is a female end, wrapping thread tape around the nipple and then screwing it into the female PVC end will provide a secure and watertight connection.
I was in the PVC pipe manufacturing business for over 30 years and have never heard of a "1K PVC" pipe. If "1K" means a 1,000 psi pipe, this does not exist as a commercial product. Sorry.
An instrument made of PVC pipe.
A pipe cutter is the best tool to cut PVC pipe.
Yes