answersLogoWhite

0


Best Answer
Copy

It is not an easy job. Get a manual on your car from the parts store.

I recently replaced the electric motor on the driver's side door of a 2002 Chevrolet Cavalier. Chevrolet did not make this an easy repair because they used rivets to mount the motor and window regulator to the interior of the door. In addition, the motor and the window regulator are riveted together so that both assemblies must be removed from the door in order to replace the motor. I performed this repair without a Factory Service Manual (FSM). I expect that the repair would be easier with the FSM, but since I have not seen the FSM I can't be sure this is the case.

At the time I replaced the window motor ( 7/10/2009) I checked the price of the motor and the cluster of window switches in the center console at three Chevrolet dealers. The best price for the motor was $175 and the best price for the switch cluster was $98.

Before replacing the motor I recommend that you verify that the switch is functioning properly. Replacing the switch is considerably easier than replacing a window motor.

Here is a description of what I did to replace the electric motor in the driver's power window on a 2002 Chevrolet Cavalier.

1. Remove the interior door panel. There are two screws in the arm rest and four around the sides and bottom of the panel. Disconnect the window door lock cable from the switch on the door.

2. Remove the sound system speaker by first disconnecting the electrical cable and then removing four screws.

3. Remove the plastic water shield. The shield is held in place with an adhesive that behaves like bubble gum. Pulling the plastic shield away from the door causes the adhesive to become stringy like bubble gum. The nice feature of this is that some adhesive adheres to the door and some to the shield so that during reassembly the shield sticks well to the door. During removal I used a razor blade to cut the strings to help reduce any mess. Some of the shield was caught under the door panel armrest support so that it was necessary to cut the shield to completely. Rather than cutting the shield I just folded it up and taped it to the door. Be careful of what comes in contact with the adhesive because after a few hours of contact the adhesive sticks to almost anything. It even stuck to the wax paper placed over the adhesive to keep it from attaching to anything it came in contact with while I was removing the window regulator/motor assembly.

4. Remove the window glass. There are two nuts holding the window glass to the window regulator. It is easiest to have the window positioned about half way up to allow access to the two nuts. The window glass can be pulled out of the door by lifting the rear edge of the glass first.

5. Disconnect the electrical connector from the window motor.

6. Remove the window regulator and motor assembly. This will require an electric drill and some drill bits to drill out the 5 rivets. There are two bolts that attach part of the window regulator to the door. These need to be removed as well. Once the rivets and bolts have been removed the entire assembly (window regulator and motor) can be removed through the large opening near the rear of the door. It may not look like it will fit, but it does. The most difficult part of this repair was locating rivets to replace the rivets that are removed. The Chevrolet dealership that I bought the motor from did not have the rivets available in their parts department. I had to locate some at a local tool supply. Be careful to find replacement rivets that are the same length as those that were removed because at least two of the rivets could interfere with the moving parts of the window regulator if they are too long.

7. Remove the window regulator from the motor. There are three rivets that hold the window regulator and the motor assemblies together. Remove the rivets by drilling them out. These rivets can be replaced with screws from the local hardware store if you prefer not to use rivets.

8. Attach the new motor to the window regulator assembly using rivets or screws. I used stainless steel machine screws and nuts along with a lock washer under each nut. Choose whatever attachment method you prefer.

9. Lubricate the window regulator with white lithium grease.

10. Reinstall the window regulator/motor assembly in the door.

11. Plug the electrical connector back on the window motor.

12. Reinstall the window glass. Insert the front edge first to make this easier. Reinstall the two bolts holding the glass to the window regulator.

13. Test the new motor by opening and closing the window to ensure that it is operating properly. If not, resolve the problem and continue.

14. Reinstall the plastic water shield.

15. Reconnect any electrical connections.

16. Reinstall the sound system speaker.

17. Reinstall the interior door panel. Remember to reconnect the power lock connector.

The job is complete. It took me 13 hours to complete the process. Before I started I did not know what was required to complete the job and I didn't have access to a Factory Service Manual. One hour was required to test the motor and the switch to determine which component failed. Two more hours were used in locating replacement rivets.

Since completing this repair I researched the price of power window motors and found that the Chevrolet dealership will be the most expensive place to buy this part. There are several other places on the web to buy remanufactured motors for much less than a new one costs. Also, there are companies that make replacement motors that are better quality than the OEM motor.

I replaced all 4 of my Cavalier windows! When one goes, the next 3 do as well. I used blue painters tape to hold up the window and I also got a 2 pack of window motors from EBAY for $50. I bought an assortment of nuts and bolts and cut them off so they wouldn't hit the door panel, instead of using rivets. Great explaination!

2014-07-04 00:30:26
This answer is:
πŸ€“
🀯
πŸ€”
User Avatar

Your Answer

Loading...

Related Questions

How do you change the motor on a 96 Chevy cavalier driver side window?

To change the motor in the 1996 Chevy Cavalier driver's side window, first pry the interior door panel from the door. Then, remove the motor by first disconnecting the vehicle's battery and then disconnecting the wiring to the motor. You can then remove the screws that hold the motor in place.


How do you replace the window motor on a 2002 Chevy Cavalier?

Remove the inside door panel of your 2002 Chevy Cavalier. Remove the window motor wiring harness. Remove the window motor linkage. Remove the window motor retaining bolts. Reverse the process to install the new window motor.


How do you change a window motor for a 1995 Chevy Camaro?

I need instructions on how to change the window motor in 1995 Chevy Camaro.


How do you jump electric window on 1998 Chevy cavalier?

1998 Chevy cavalier with power windows are driver side window is down how can i jump the motor to raise it up thank you for your help


How do you troubleshoot Chevy cavalier power window motor?

Check power to window switch. Common cause. Check power to window motor. If none then check fuses/relays.


How much is a window motor and strut for a 97 Chevy Cavalier z24?

Usually about $40-50


Can you fix a window motor instead of having to replace it Car is a 97 Chevy Cavalier z24?

No


How do you replace passenger power window motor on a 1999 Chevy cavalier convertible?

go to your local machanic


How do you replace a power window motor for a 1999 Chevy cavalier?

Take it to the dealer. Trust me. It's a pain.


Step by step instructions for installing the driver side power window motor for 97 Chevy cavalier?

Remove the inside door panel. Remove the window motor track linkage. Remove the wiring harness. Remove the window motor retaining bolts. Reverse the process to install the new window motor.


How much is a window motor for a 00 Chevy Cavalier Z24?

The cost isin't to great, but, the pain comes with the installation. Drilling the rivets,removing the window,removing the window regulator,then the window motor and then replacing it all back to where it was. Expect a few cuts and scrapes....


How do you change the passenger power window motor for a 1995 Chevy Cavalier Z24?

Hi .. To change the power window motor .. Remove the door shell of course You will see the motor for the window .. Unplug the power of course . The motor is actually riveted in so you need to drill out the rivets. Remove the old unit . Then install the new motor with self tapping screws . Plug in the power . Be sure to secure the window when you remove the motor so it doesn't fall. I have not done this yet but am about to embark soon and have done some research . Good luck ..


How many motor mounts in a Chevy Cavalier?

3


If the passenger side window of a 98 Chevy Cavalier will not go up but the others work fine could the problem be in the switch?

No it is the window motor. I had to replace 2 of mine in a 97 Cabalier.


How do you remove radiator fan motor from a Chevy cavalier?

Remove the wiring harness or the fan motor belt, depending on the year of your Chevy Cavalier. Remove the fan motor retaining bolts. The fan motor will come off.


What size are 99 Chevy cavalier alternator bracket bolts?

My 1997 Chevy Cavalier with 2.2L motor used a 15mm socket.


Will a 2002 Chevy Cavalier motor go into a 2001?

Yes


How do you replace the blower motor on a 1996 Chevy cavalier?

Remove the wiring harness from the 1996 Chevy Cavalier blower motor. Remove the blower motor retaining bolts. Remove the blower motor fan. Reverse the process to install the new blower motor.


How much does it cost to replace a driver side front window motor in an 2003 Chevy Cavalier?

$950 from dealer and $600 from local ma and pa shop


Does a window motor in an 98 cavalier fit a 02 cavalier?

Yes, 98 & 02 are the same motor. Driver side & passenger side are interchangeable.


Where is the oil filter located on a 2001 Chevy Cavalier and how do you change it?

Its locate in the down right side of the motor,is a AC-PF47 filter.


On my 1999 Chevy cavalier the front electric passenger window opens and closes sometimes but seems stuck. What is causing this?

It is either the window motor or the window switch. That shoud be determined before replacing the window motor, but a weak motor will melt a window switch and it MAY be both. It could also be in need of some white grease on the regulator track inside the door but I doubt that.


Will a 91 Chevy Cavalier engine fit in a 94 Chevy Cavalier?

if it is the same motor yes, but some may have different mounts or wiring plugs


How many horses does a 1999 Chevy cavalier 2.2 motor have?

The 1999 Chevrolet Cavalier 2.2L engine has 115HP


Shom you how to install window motor for1992chevy Camaro?

Show me you how to install window motor for 1992 Chevy camaro