How do you change the water pump on a 2000 Saturn SL1?

Answer 1

* TOOLS REQUIRED * J-43651 Water Pump Sprocket Holding Tool REMOVAL

# Disconnect negative battery cable. # Remove air inlet tube and air cleaner assembly. Refer to "Air Cleaner Assembly Removal". # Drain coolant.

# Remove exhaust manifold heat shield. IMPORTANT: Twist water feed pipe while pulling to remove it from water pump.

# Remove thermostat and water feed assembly bolts.

# Remove water pump sprocket access plate from front cover.

# Install J-43651 water pump sprocket holding tool. IMPORTANT: Be sure to remove retaining bolt that is accessed from front of engine block.

# Remove water pump retaining bolts. # Remove water pump assembly. INSTALLATION

NOTICE: Prior to installing the water pump read the entire procedure. Pay special attention to avoid part damage and to ensure proper sealing.

# Install water pump assembly. # Install water pump bolts. Initially finger tighten bolts * Torque: 25 Nm (18 ft. lbs.)

# Install the water feed tube. # Lubricate the feed tube O-ring with silicone gel lubricant. # Install water feed tube by twisting and pushing toward water pump. Take care not to tear or damage the O-ring. # Install thermostat housing to block bolts. * Torque: 10 Nm (89 inch lbs.)

# Install exhaust manifold heat shield.

# Install air cleaner assembly and air inlet tube. Refer to "Air Cleaner Assembly Installation". # Connect negative battery cable. # Add coolant.