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Changing the heater core requires complete removal of the dash panel and plenum box. To do this you have to remove the steering wheel, steering column, evacuate and recharge the refrigerant system and drain the radiator. I would only consider changing the heater core if it is physically leaking into the passenger compartment. If the problem is heat transfer to the HVAC system only, the problem is more likely with the blend doors. Check heatertreater.net for pictures and diagnostic information.

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15y ago
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15y ago

*** Caution *** Never open, service or drain the radiator or cooling system when hot; serious burns can occur from the steam and hot coolant. Also when draining engine coolant, keep in mind that cats and dogs are attracted to ethylene glycol antifreeze and could drink ant that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantities. Always drain coolant into a sealable container. Coolant should be reused unless it is contaminated or is several years old. Heater Core 1. Disconnect the battery ground cable 2. Drain and recycle the engine coolant. 3. Remove the instrumental panel. 4. If equipped with the 5.4L 4V engine, remove the junction block splash shield. 5. If equipped with the 5.4L 4V engine, remove the bolts and disconnect the cable ends from the starter relay. 6. If equipped with the 5.4L 4V engine, remove the junction block bracket. 7. Disconnect the heater core hose couplings. 8. Remove the retaining screw and remove the A/C plenum demister adapter. 9. Disconnect the vacuum line from the A/C plenum demister adapter. 10. Remove the heater core bracket. 11. Remove the 13 plenum chamber top retaining screws. 12. Remove the plenum chamber top. 13. Remove the blend door assembly from the case. 14. Remove the heater core. 15. The installation is the reverse of the removal.

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12y ago

its under the passenger side of the dashboard

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Q: How do you replace the heater fan on 2003 Ford Expedition?
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