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I have a 1989 240sx with a 2.4 liter engine and I looked into this problem, and found that the only wrench I had that could fit it was 1-1/4 inches. I think that it is really 30 mm. I would think that yours would be the same size. Its located really close to the firewall though, so its a pain to remove with so little room.

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โˆ™ 2006-10-24 20:42:15
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Q: How do you remove the EGR tube from an exhaust manifold?
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4.2L, 4.6L, 5.4L and 6.8L Engines 1. Disconnect the negative battery cable. 2. Remove the vacuum hose from the EGR valve. 3. On the 4.6L engine, remove the nut and brake booster bracket. 4. On the 5.4L engine, remove the DPFE sensor retaining nuts and place the sensor to the side to allow access to the EGR tube. 5. Disconnect the EGR valve-to-exhaust manifold tube from the EGR valve. 6. Remove the EGR valve mounting bolts, then separate the valve from the intake manifold. 7. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold. To Install: 8. Install the EGR valve, along with a new gasket, on the manifold, then install and tighten the mounting bolts. 9. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 25-35 lbs. (34-47 Nm). 10. Connect the vacuum hose to the EGR valve. 11. On the 5.7L engine, install the DPFE sensor. 12. On the 4.6L engine install the brake booster bracket and the retaining nut. 13. Connect the negative battery cable. 4.2L, 4.6L, 5.4L and 6.8L Engines 1. Disconnect the negative battery cable. 2. Remove the vacuum hose from the EGR valve. 3. On the 4.6L engine, remove the nut and brake booster bracket. 4. On the 5.4L engine, remove the DPFE sensor retaining nuts and place the sensor to the side to allow access to the EGR tube. 5. Disconnect the EGR valve-to-exhaust manifold tube from the EGR valve. 6. Remove the EGR valve mounting bolts, then separate the valve from the intake manifold. 7. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold. To Install: 8. Install the EGR valve, along with a new gasket, on the manifold, then install and tighten the mounting bolts. 9. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 25-35 lbs. (34-47 Nm). 10. Connect the vacuum hose to the EGR valve. 11. On the 5.7L engine, install the DPFE sensor. 12. On the 4.6L engine install the brake booster bracket and the retaining nut. 13. Connect the negative battery cable.


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4.2L, 4.6L, 5.4L and 6.8L Engines 1. Disconnect the negative battery cable. 2. Remove the vacuum hose from the EGR valve. 3. On the 4.6L engine, remove the nut and brake booster bracket. 4. On the 5.4L engine, remove the DPFE sensor retaining nuts and place the sensor to the side to allow access to the EGR tube. 5. Disconnect the EGR valve-to-exhaust manifold tube from the EGR valve. 6. Remove the EGR valve mounting bolts, then separate the valve from the intake manifold. 7. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold. To Install: 8. Install the EGR valve, along with a new gasket, on the manifold, then install and tighten the mounting bolts. 9. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 25-35 lbs. (34-47 Nm). 10. Connect the vacuum hose to the EGR valve. 11. On the 5.7L engine, install the DPFE sensor. 12. On the 4.6L engine install the brake booster bracket and the retaining nut. 13. Connect the negative battery cable.


How do you repair an egr valve for a f150?

4.2L, 4.6L, 5.4L and 6.8L Engines 1. Disconnect the negative battery cable. 2. Remove the vacuum hose from the EGR valve. 3. On the 4.6L engine, remove the nut and brake booster bracket. 4. On the 5.4L engine, remove the DPFE sensor retaining nuts and place the sensor to the side to allow access to the EGR tube. 5. Disconnect the EGR valve-to-exhaust manifold tube from the EGR valve. 6. Remove the EGR valve mounting bolts, then separate the valve from the intake manifold. 7. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold. To Install: 8. Install the EGR valve, along with a new gasket, on the manifold, then install and tighten the mounting bolts. 9. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 25-35 lbs. (34-47 Nm). 10. Connect the vacuum hose to the EGR valve. 11. On the 5.7L engine, install the DPFE sensor. 12. On the 4.6L engine install the brake booster bracket and the retaining nut. 13. Connect the negative battery cable.


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-------------------------------------------------------------------------------- 4.2L, 4.6L, 5.4L and 6.8L Engines 1. Disconnect the negative battery cable. 2. Remove the vacuum hose from the EGR valve. 3. On the 4.6L engine, remove the nut and brake booster bracket. 4. On the 5.4L engine, remove the DPFE sensor retaining nuts and place the sensor to the side to allow access to the EGR tube. 5. Disconnect the EGR valve-to-exhaust manifold tube from the EGR valve. 6. Remove the EGR valve mounting bolts, then separate the valve from the intake manifold. 7. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold. To Install: 8. Install the EGR valve, along with a new gasket, on the manifold, then install and tighten the mounting bolts. 9. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 25-35 lbs. (34-47 Nm). 10. Connect the vacuum hose to the EGR valve. 11. On the 5.7L engine, install the DPFE sensor. 12. On the 4.6L engine install the brake booster bracket and the retaining nut. 13. Connect the negative battery cable.


Locate egr valve 1999 ford expedition?

4.2L, 4.6L, 5.4L and 6.8L Engines 1. Disconnect the negative battery cable. 2. Remove the vacuum hose from the EGR valve. 3. On the 4.6L engine, remove the nut and brake booster bracket. 4. On the 5.4L engine, remove the DPFE sensor retaining nuts and place the sensor to the side to allow access to the EGR tube. 5. Disconnect the EGR valve-to-exhaust manifold tube from the EGR valve. 6. Remove the EGR valve mounting bolts, then separate the valve from the intake manifold. 7. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold. To Install: 8. Install the EGR valve, along with a new gasket, on the manifold, then install and tighten the mounting bolts. 9. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 25-35 lbs. (34-47 Nm). 10. Connect the vacuum hose to the EGR valve. 11. On the 5.7L engine, install the DPFE sensor. 12. On the 4.6L engine install the brake booster bracket and the retaining nut. 13. Connect the negative battery cable.


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EGR Valve4.2L, 4.6L, 5.4L and 6.8L Engines1. Disconnect the negative battery cable.2. Remove the vacuum hose from the EGR valve.3. On the 4.6L engine, remove the nut and brake booster bracket.4. On the 5.4L engine, remove the DPFE sensor retaining nuts and place the sensor to the side to allow access to the EGR tube.5. Disconnect the EGR valve-to-exhaust manifold tube from the EGR valve.6. Remove the EGR valve mounting bolts, then separate the valve from the intake manifold.7. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold.To Install:8. Install the EGR valve, along with a new gasket, on the manifold, then install and tighten the mounting bolts.9. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 25-35 lbs. (34-47 Nm).10. Connect the vacuum hose to the EGR valve.11. On the 5.7L engine, install the DPFE sensor.12. On the 4.6L engine install the brake booster bracket and the retaining nut.13. Connect the negative battery cable.


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Where is egr valve located on 99 ford expedition xlt?

EGR Valve4.2L, 4.6L, 5.4L and 6.8L Engines1. Disconnect the negative battery cable.2. Remove the vacuum hose from the EGR valve.3. On the 4.6L engine, remove the nut and brake booster bracket.4. On the 5.4L engine, remove the DPFE sensor retaining nuts and place the sensor to the side to allow access to the EGR tube.5. Disconnect the EGR valve-to-exhaust manifold tube from the EGR valve.6. Remove the EGR valve mounting bolts, then separate the valve from the intake manifold.7. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold.To Install:8. Install the EGR valve, along with a new gasket, on the manifold, then install and tighten the mounting bolts.9. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 25-35 lbs. (34-47 Nm).10. Connect the vacuum hose to the EGR valve.11. On the 5.7L engine, install the DPFE sensor.12. On the 4.6L engine install the brake booster bracket and the retaining nut.13. Connect the negative battery cable.


Where is the EGR valve located in a 2005 FORD F150?

= EGR Valve = 4.2L, 4.6L, 5.4L and 6.8L Engines 1. Disconnect the negative battery cable. 2. Remove the vacuum hose from the EGR valve. 3. On the 4.6L engine, remove the nut and brake booster bracket. 4. On the 5.4L engine, remove the DPFE sensor retaining nuts and place the sensor to the side to allow access to the EGR tube. 5. Disconnect the EGR valve-to-exhaust manifold tube from the EGR valve. 6. Remove the EGR valve mounting bolts, then separate the valve from the intake manifold. 7. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold. To Install: 8. Install the EGR valve, along with a new gasket, on the manifold, then install and tighten the mounting bolts. 9. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 25-35 lbs. (34-47 Nm). 10. Connect the vacuum hose to the EGR valve. 11. On the 5.7L engine, install the DPFE sensor. 12. On the 4.6L engine install the brake booster bracket and the retaining nut. 13. Connect the negative battery cable.


Where is the EGR valve location 2005 ford f350 6.0?

= EGR Valve = 4.2L, 4.6L, 5.4L and 6.8L Engines 1. Disconnect the negative battery cable. 2. Remove the vacuum hose from the EGR valve. 3. On the 4.6L engine, remove the nut and brake booster bracket. 4. On the 5.4L engine, remove the DPFE sensor retaining nuts and place the sensor to the side to allow access to the EGR tube. 5. Disconnect the EGR valve-to-exhaust manifold tube from the EGR valve. 6. Remove the EGR valve mounting bolts, then separate the valve from the intake manifold. 7. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold. To Install: 8. Install the EGR valve, along with a new gasket, on the manifold, then install and tighten the mounting bolts. 9. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 25-35 lbs. (34-47 Nm). 10. Connect the vacuum hose to the EGR valve. 11. On the 5.7L engine, install the DPFE sensor. 12. On the 4.6L engine install the brake booster bracket and the retaining nut. 13. Connect the negative battery cable.


How do you clean egr system on a 1997 ford expedition?

EGR Valve4.2L, 4.6L, 5.4L and 6.8L Engines1. Disconnect the negative battery cable.2. Remove the vacuum hose from the EGR valve.3. On the 4.6L engine, remove the nut and brake booster bracket.4. On the 5.4L engine, remove the DPFE sensor retaining nuts and place the sensor to the side to allow access to the EGR tube.5. Disconnect the EGR valve-to-exhaust manifold tube from the EGR valve.6. Remove the EGR valve mounting bolts, then separate the valve from the intake manifold.7. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold.To Install:8. Install the EGR valve, along with a new gasket, on the manifold, then install and tighten the mounting bolts.9. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 25-35 lbs. (34-47 Nm).10. Connect the vacuum hose to the EGR valve.11. On the 5.7L engine, install the DPFE sensor.12. On the 4.6L engine install the brake booster bracket and the retaining nut.13. Connect the negative battery cable.


How do you replace the EGR valve in a 95 ford aerostar?

EGR Valve4.2L, 4.6L, 5.4L and 6.8L Engines1. Disconnect the negative battery cable.2. Remove the vacuum hose from the EGR valve.3. On the 4.6L engine, remove the nut and brake booster bracket.4. On the 5.4L engine, remove the DPFE sensor retaining nuts and place the sensor to the side to allow access to the EGR tube.5. Disconnect the EGR valve-to-exhaust manifold tube from the EGR valve.6. Remove the EGR valve mounting bolts, then separate the valve from the intake manifold.7. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold.To Install:8. Install the EGR valve, along with a new gasket, on the manifold, then install and tighten the mounting bolts.9. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 25-35 lbs. (34-47 Nm).10. Connect the vacuum hose to the EGR valve.11. On the 5.7L engine, install the DPFE sensor.12. On the 4.6L engine install the brake booster bracket and the retaining nut.13. Connect the negative battery cable.


Locate EGR valve on 93 Lincoln mark 8?

EGR Valve4.2L, 4.6L, 5.4L and 6.8L Engines1. Disconnect the negative battery cable.2. Remove the vacuum hose from the EGR valve.3. On the 4.6L engine, remove the nut and brake booster bracket.4. On the 5.4L engine, remove the DPFE sensor retaining nuts and place the sensor to the side to allow access to the EGR tube.5. Disconnect the EGR valve-to-exhaust manifold tube from the EGR valve.6. Remove the EGR valve mounting bolts, then separate the valve from the intake manifold.7. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold.To Install:8. Install the EGR valve, along with a new gasket, on the manifold, then install and tighten the mounting bolts.9. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 25-35 lbs. (34-47 Nm).10. Connect the vacuum hose to the EGR valve.11. On the 5.7L engine, install the DPFE sensor.12. On the 4.6L engine install the brake booster bracket and the retaining nut.13. Connect the negative battery cable.


Where is the egr valve on the 1998 f-150 located and how hard to replace?

EGR Valve4.2L, 4.6L, 5.4L and 6.8L Engines1. Disconnect the negative battery cable.2. Remove the vacuum hose from the EGR valve.3. On the 4.6L engine, remove the nut and brake booster bracket.4. On the 5.4L engine, remove the DPFE sensor retaining nuts and place the sensor to the side to allow access to the EGR tube.5. Disconnect the EGR valve-to-exhaust manifold tube from the EGR valve.6. Remove the EGR valve mounting bolts, then separate the valve from the intake manifold.7. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold.To Install:8. Install the EGR valve, along with a new gasket, on the manifold, then install and tighten the mounting bolts.9. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 25-35 lbs. (34-47 Nm).10. Connect the vacuum hose to the EGR valve.11. On the 5.7L engine, install the DPFE sensor.12. On the 4.6L engine install the brake booster bracket and the retaining nut.13. Connect the negative battery cable.


Egr valve on a 1997 Ford Expedition?

EGR Valve4.2L, 4.6L, 5.4L and 6.8L Engines1. Disconnect the negative battery cable.2. Remove the vacuum hose from the EGR valve.3. On the 4.6L engine, remove the nut and brake booster bracket.4. On the 5.4L engine, remove the DPFE sensor retaining nuts and place the sensor to the side to allow access to the EGR tube.5. Disconnect the EGR valve-to-exhaust manifold tube from the EGR valve.6. Remove the EGR valve mounting bolts, then separate the valve from the intake manifold.7. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold.To Install:8. Install the EGR valve, along with a new gasket, on the manifold, then install and tighten the mounting bolts.9. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 25-35 lbs. (34-47 Nm).10. Connect the vacuum hose to the EGR valve.11. On the 5.7L engine, install the DPFE sensor.12. On the 4.6L engine install the brake booster bracket and the retaining nut.13. Connect the negative battery cable.


How do you install an egr valve on 1997 ford f 150 4.6 liter engine?

EGR Valve4.2L, 4.6L, 5.4L and 6.8L Engines1. Disconnect the negative battery cable.2. Remove the vacuum hose from the EGR valve.3. On the 4.6L engine, remove the nut and brake booster bracket.4. On the 5.4L engine, remove the DPFE sensor retaining nuts and place the sensor to the side to allow access to the EGR tube.5. Disconnect the EGR valve-to-exhaust manifold tube from the EGR valve.6. Remove the EGR valve mounting bolts, then separate the valve from the intake manifold.7. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold.To Install:8. Install the EGR valve, along with a new gasket, on the manifold, then install and tighten the mounting bolts.9. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 25-35 lbs. (34-47 Nm).10. Connect the vacuum hose to the EGR valve.11. On the 5.7L engine, install the DPFE sensor.12. On the 4.6L engine install the brake booster bracket and the retaining nut.13. Connect the negative battery cable.


How do you change a egr valve on a 1997 ford f 150 with a 4.2l?

EGR Valve4.2L, 4.6L, 5.4L and 6.8L Engines1. Disconnect the negative battery cable.2. Remove the vacuum hose from the EGR valve.3. On the 4.6L engine, remove the nut and brake booster bracket.4. On the 5.4L engine, remove the DPFE sensor retaining nuts and place the sensor to the side to allow access to the EGR tube.5. Disconnect the EGR valve-to-exhaust manifold tube from the EGR valve.6. Remove the EGR valve mounting bolts, then separate the valve from the intake manifold.7. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold.To Install:8. Install the EGR valve, along with a new gasket, on the manifold, then install and tighten the mounting bolts.9. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 25-35 lbs. (34-47 Nm).10. Connect the vacuum hose to the EGR valve.11. On the 5.7L engine, install the DPFE sensor.12. On the 4.6L engine install the brake booster bracket and the retaining nut.13. Connect the negative battery cable.


Where is the egr valve on a 4.0 liter ford engine?

EGR Valve4.2L, 4.6L, 5.4L and 6.8L Engines1. Disconnect the negative battery cable.2. Remove the vacuum hose from the EGR valve.3. On the 4.6L engine, remove the nut and brake booster bracket.4. On the 5.4L engine, remove the DPFE sensor retaining nuts and place the sensor to the side to allow access to the EGR tube.5. Disconnect the EGR valve-to-exhaust manifold tube from the EGR valve.6. Remove the EGR valve mounting bolts, then separate the valve from the intake manifold.7. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold.To Install:8. Install the EGR valve, along with a new gasket, on the manifold, then install and tighten the mounting bolts.9. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 25-35 lbs. (34-47 Nm).10. Connect the vacuum hose to the EGR valve.11. On the 5.7L engine, install the DPFE sensor.12. On the 4.6L engine install the brake booster bracket and the retaining nut.13. Connect the negative battery cable.