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How to remove & replace headlight on '94-96 F250DO NOT REMOVE GRILL.


Make tool 1/4 x 1 x 14 using flat bar.

This site should allow pictures. Clip is made by making a notch in the end of the flat bar 3/32" x 1/2". Cut slots in the notch of bar with a 32 tooth hack saw blade to hold the clip. This clip tool is used to hold the clip for removal and replace.

Follow these instructions

Remove 3 top Bezels screws.

Remove battery. Remove

two lower 7/16 nuts. Remove

Bezel. Attach tool to lower clip to remove.

Remove top two clips with snap ring pliers.

R/R headlight.

Install new clips with the tool. I have posted this tool for sale on the net.

This is much quicker than any other method.

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โˆ™ 2011-05-08 15:25:22
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Q: How do you remove the headlight assembly located on a 1996 Ford F-250?
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