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02 Jeep Grand Cherokee 4.0 radiator removal: Total removal time: approx. 3 hours. Quick steps:remove/unscrew/unplug:Neg batt terminal, fan wire harness, upper rad hose, 8 bolts holding metal upper rad support, 3 lower screws holding grill, 3 upper screws holding grill, 2 spring clamps on trans lines underneath, CAREFULLY unscrew trans cooler line(upper)(line has fitting and threaded shaft with lock nut, remove just fitting!), remove both headlights, remove upper metal rad support, move rubber air defletors to gain access to 2 10mm rad bolts, access them thru grille opening, from bottom front, lift a/c condenser up off two lower slide in clips, lift up rad/fan/shroud assembly, remove 2 10mm bolts holding shroud, remove shroud/fan assembly, now remove lower trans cooler line, and lower rad hose, slightly bend a/c pressure sensor from passenger side line under upper hose, bend it maybe 8 degrees towards passenger side, now slide rad up and out. if threaded end is attached to trans line, vise grip threads and remove line/fitting combo. Total time start to finish is less than 3 hours.
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