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Possibly the blend door which mixes hot and cold air or all hot or all cold, in the heating unit is broken. I have been quoted 800- 1000. cdn by the dealer to replace mine in my 97 explorer xlt.

AnswerThe blend door problem is very common in explorers. If you want it fixed properly, It will cost a lot. If you just want it to work and you want to save money, there is a way to fix it at: http://www.blenddoorfix.netfirms.com/It looks like it won't work, but I tried it and it's actually very easy and it works very well. AnswerThe blend door problem is very common. There are two potential problems and fixes. The first, mentioned above, is a broken actuator pin. The second is a broken blend door in the heater plenum. Both of these issues keep the door from moving from heater to a/c or a/c to heater. In the case of the broken door, I opted to fix it myself (1996 XLT). I purchased a kit off eBay for about $25. This required taking of the dash to access the plenum then cutting a hole in the top and dropping in a new blend door. Sealed it back up using the kit and template. It's worked great since.

This job should take 6-8 hours for a weekend warrior

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Q: The air conditioning unit blows out hot air on cold and when its not on it also blows hot air on the floor what is wrong?
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