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If there is, or has been a bumping noise coming from behind the radio when changing the temperature setting, it is likely the blend door actuator has failed.

There is a Related Question linked below that provides detailed information on replacing this part yourself.

If it's not the actuator motor, the actual blend door may be broken. This is a very common problem in the Windstars. Typically the dash must be disassembled and the plenum box removed to access the blend door. I tried another method with the heatertreater. It involved removing the glovebox and making an incision in the plenum box to replace the blend door. It saves a lot of time, check your actuator motor to see if it has the stripped gear issue first

Read more: How_do_you_fix_the_heater_in_a_2000_Ford_Windstar_if_it_gives_no_heat_just_cold_air

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Q: The heater in your 2000 ford windstar van blows cold air?
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