0
The gearbox will have to removed to replace the clutch.
Disconnect battery earth lead (battery located under the front passenger seat)
Remove the engine cover
Disconnect the air flow sensor multi plug
Disconnect the reverse light switch
Disconnect the earth lead to the gear box
Remove the crank position sensor from the top of the gearbox (this is to protect the sensor from damage)
Remove the top bell housing bolts and starter motor bolts
Slacken the gearbox top mounting centre bolt
Removed the front wheels
Remove the engine under shield
Remove the engine to sub-frame mounting centre bolt
Disconnect the exhaust support bracket from the sub-frame
Unclip the power assistance steering hoses from their support bracket on the sub-frame
Support the steering rack with some cable ties and then undo the 2 securing bolts to sub-frame
Separate the lower suspension ball joints on both sides
Support the sub-frame
Remove the sub-frame securing bolts and lower to the floor
Drain the gearbox oil (remembering to replace the drain plug afterwards)
Remove the O/S drive shaft bearing support bolts and pop the drive shaft out of the gearbox
Pop the N/S drive shaft out of the gearbox and cable tie clear to one side
Remove gearbox closing plate
Remove the hydraulic slave cylinder (no need to disconnect the hose)
Pop the gear selection cables off the selector mechanism and then remove the unit
Disconnect the speedo drive multi plug
Support the engine with a long axle stand (take care not to damage the sump)
support the gearbox with a transmission jack
Undo the top gearbox mounting slackened earlier
Lower the engine and gearbox until the top mounting bolt is clear
Remove the remaining bell housing bolts
Pull the gearbox and out
Lower to the floor
Refitting is reverse of removal, check the clutch environment for any signs of wear or oil contamination, rectifying before fitting the new clutch. Remember to top up the gearbox oil.
Gearbox oil - EP75/80 X 1.8 ltr
Wiki User
∙ 11y ago
Add your answer:
Earn +20 pts
What are the steps to replace the clutch of a 1993 Silverado?
Verify that the clutch is working. If there are noises, there is a problem. Disconnect the negative charge. Lift the vehicle up and support it. Support the engine with a hoist. Disconnect clutch linkage. Remove the clutch and replace it.
What steps do you take to remove and replace the master clutch cylinder of a 1992 Ford Ranger?
If you need to replace the slave cylinder it is located in the bell housing and the trans has to be removed. The clutch master cylinder is located on the firewall on the drivers side
What are the steps to replace the clutch in a 1998 Chevy S-10 - ixzz1ZUNrwAw2?
Recommend purchasing a shop repair manual fir that vehicle if you want to DIY.
How do you replace clutch fan on 1987 Mazda 82600 truck?
The 1987 is a b2200 NOT a b2600.Next to remove the fan clutch I suggest removing the fan shroud very easy for extra room.the fan clutch is held on with 6 ten millimeter bolts.Unbolt and it comes forward and simply reinstall new fan clutch.I may be leaving some steps off but this should be correct.
How do you fix a Ford Aspire cluctch?
follow these steps 1. take out battery 2. take out fan your gonna need the room 3. take out starter 4 take out transmission 5 use the ailgnment tool that comes with the new clutch. 6 take out clutch with alignment tool and then 7 replace pilot bearing you are gonna have to take out the fly to do this 8. replace fly wheel with new pilot bearing and insert new clutch and pressure plate 9 on the inside of transmission housing there is a clutch release bearing u have to change that after that 10 reserve order steps 1-4 i just got through doing mines any questionemail me rscott12@yahoo.com
How do you replace water pump on 2000 F250 Ford 7.3 liter?
remove fan clutch and belt then bolts to pump recomend buying hanes or chilton manual at local parts store about $20.00 will have steps and pic's some times
How do you replace the gears in the rear end on a Polaris 325 4x4 four wheeler?
There are seven steps on how to replace/change the gears in the rear end of a Polaris 325 4x4 four wheeler. Some of the step-by-step instructions are turn the ignition key on, pull in the clutch, and then push the shift lever down four times.
How to replace concrete preformed steps?
Jackhammer old steps and put rubble in dumpster. Have new preformed steps delivered and emplaced.
What are the basic steps for driving a manual car?
Driving a manual car involves several fundamental steps. Firstly, ensure the car is in neutral by pressing the clutch pedal and shifting the gear stick to the middle position. Start the engine and gradually press the clutch while shifting the gear stick into first gear. Slowly release the clutch while gently pressing the accelerator to start moving. To change gears, lift off the accelerator, press the clutch, shift to the desired gear, and then release the clutch while gradually applying the accelerator again. Rem
How do you replace fuel injectors on 1997 gmc Yukon?
Replacing fuel injectors is a complex process that includes various steps. Before you replace injectors you should have them tested. Steps to replace would be , releave fuel pressure, disconnect batery, and unplug the injectors and replace.
How do you replace a number plate bulb in your Citroen Xsara Picasso?
Open the boot and remove the plastic cover. Then put your hand in (careful not to cut yourself on the sharp metal edges) and ease out the bulb holder working from inside. You should disconnect the wire connector first. The bulb holder is held in place by plastic clip fitting on the sides which you have to compress to let the bulb holder pass through the metal onto the outside. Once the bulb holder has been removed from the car you can then open it and change the bulb. Reverse these steps for refitting. It's a fairly tricky job but it doesn't take very long and no special tools are required.
Where do you get a diagram showing clutch relacement for 1990 geo storm?
locale auto store such as advance, autozone, o'reilly, napa, etc. have manuals for about 20 bucks showing all steps and recommendations for replacing clutch.
