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Estimated Insulation Resistance of a cable:

IR = K log (D/d)

K = specific insulation resistance in megohs - 1000 feet at 60 Deg. F (K = 2000 for PVC; 50,000 for EPR; 100,000 for XLP)

D = diameter over insulation

d = diameter under insulation

IR = insulation resistance in megohms - 1000 feet. Note that IR is inversely proportional to the cable length. So don't forget to divide the calculated IR for 1000 ft. by your Cable Length (L) then multiplied by 1000.

Be advised that in the real world, the measured IR may not be anywhere close to the calculated IR due to extraneous influences such as humidity, temperature, dirt, etc.

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13y ago
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15y ago

Rule of thumb for DC Voltage: 2 x Insulation rating of the equipment under test + 1000 Volts. For example a 2000 volt insulated cable should be tested at 5000 VDC.

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Q: What is the formula for calulating test voltage for Insulation Resistance Checking?
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