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I've ran a number of the New Process 205's in various applications. If it is going to be used solely for off-roading I recommend an inexpensive 80W90 as it has the right properties and is easy to find if you have swamped it. For daily driving I would run a 75W90 synthetic as it will provide a little better wear protection and will not degrade as fast. Just remember this is a gear driven transfer case, under higher load conditions, your oil will break down quicker.
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∙ 12y ago
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What is the oil capacity for NP205 transfer case?
The NP205 Transfer case takes 2.5qts. There has been quite a bit of discussion concerning the type of oil (gear vs ATF) from 1980 on. It's suspected that the change to Dexron I later on was for fuel economy. They're virtually indestructible so any type of oil is good; unless it's mated to the NV4500. Use the same oil as the trans in case of a seal breach.
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