KEROSENE-CHALK TEST PROCEDURE
1. SCOPE:
This test procedure shall be used to check the weld joint of shell to annular
plate.
2. PURPOSE:
The purpose of this procedure is provide a necessary guide line to carry out oilchalk test to check the weld joint of shell to annular plate.
3. SURFACE PREPARATION:
The surface to be examined and the adjacent area within at least 1" shall be
cleaned thoroughly, must be dry and free from dirt, oil, grease, scale, welding
flux, spatters, paint and other foreign matter that could obstruct surface
openings or otherwise interfere with the examination.
4. APPLICABLE CODE:
API 650 Sec (Clause 7.2.4 (d)) / ASME Section V article 6).
5. PROCEDURE:
After completion of root weld from inside of the shell to bottom joint, apply wet
chalk solution by brush on the root weld uniformly.
Allow the weld joint to dry thoroughly and then spray diesel/ kerosene on the
opposite side of the weld (outside) by using the hand spray pump.
6. INSPECTION AND ACCEPTANCE CRITERIA:
After the application of the penetrant oil, hold it as per the instruction of the
Engineer-in-charge. (Duration time - 4 hrs for light diesel ,high flash point
penetrating oil) API 650 Cl 7.2.4 (d) Edition XI
th
.
Examine the root weld visually for the evidence of wicking.
7. REPAIR AND RETEST:
If any defect found then the same shall be repaired as per the approved
procedure.
Re examine the repair spot and additionally minimum 150mm. for repair spot on
both directions.
Repeat the process until there is no evidence of leaking.
After completion of the test thoroughly clean the joint from both sides for the
further welding.
8. INSPECTION REPORT:
Test shall be carried out jointly and to the satisfaction of the Engineer-in-charge.
Test to be recorded in the approved format.
The correct Answer to the question is Weld County, Colorado with 252 reported tornadoes (1950-2010).
Oxygen is an atmospheric gas that is unwanted in almost all welding processes because in it's molten state, metal oxidizes very easily and causes a weak joint. Weld surfaces are protected during the welding process to keep oxygen from contaminating the weld either by a shielding gas, flux, or in torch welding, the torches own exhaust. Occasionally however, oxygen may be added to the shielding gas mix in small amounts to stabilize the arc and reduce undercutting.
Flange joint is one of the methods of pipe joints. Piping and flanges are classified in different ways based on pipe attachment, Pressure-Temperature (PT) rating, facing, face finish. Below are the flanges based on the pipe attachments.Classification of flanges based on pipe attachment1) Slip-on Flanges:These flanges are welded on inside as well as outside to the pipe. They are generally forged type with Hub. They can also be fabricated from plates but without Hub.2) Socket-Weld Flanges:These Flanges are welded only on outside of the Pipe. They are usually used in small bore piping where the piping specification is socket weld. They are not used in severe services due to stagnation of fluid at the socket. Socket welded flanges shall be specified with connection pipe thickness to ensure proper bore dimensions.3) Screwed/Threaded Flanges:These Flanged are screwed onto outside diameter of the Pipe. They are used at locations where welding is not allowed. They are used in temperature range of 250 Deg to -45 Deg. The threads can be NPT (Nominal Pipe Threads) or BSPT (British Standard Pipe Threads) as required in the Piping specification.
all in the tornado alley... and they are parts of Texas, Oklahoma, Kansas, Nebraska, eastern Colorado and western Iowa, and is characterized by a high frequency of strong and violent tornadoes and a relatively consistent season from year to year okay ? The correct Answer to the question is Weld County, Colorado with 252 reported tornadoes (1950-2010).
Fluorite is not a common cementing agent for sandstones. The most common cementing agent that occurs in sandstones is quartz.
One common method of testing welds is by X-ray.
Post weld heat treat is done to bring back strength properties lost during welding. It is not related to non destructive testing
TKY weld joints are tubular joints used for welding. They are expressly used for when fabrication of a structure is necessary.
Socket weld joints are an easy and fast method of weld joints. Socket welding is preferred mainly on low pressure joints and small bore joints.
When done correctly it doesn't matter where a weld is made.
Absorbs water and nutrients:))
This is used differently in different countries. But generally, if a welder is contracted to do say 100 weld joints, of a 1" pipe, then the total work involved is 100" dia welding work. If 100 weld joints of a 2" pipe is 200 weld work and so on.
The meaning of dia inch is the number of weld joints multiplied by the dia of a given pipe size, since the weld joints is on the 6" pipe, the calculations should be 1 weld x 6" = 6 dia inch.
Threading joint, weld joint, Flanges joint
This welder is certified to weld on pressure vessels. Testing is done on the weld either by X-Ray or pressure test. The root pass is inspected then the final pass is inspected during the test. If either inspection turns up a flaw, the test is over and you fail.
Inch dia = Number of weld joints X Size of the pipe
Radiographic testing is similar to taking of an x-ray of a weld. It checks for integrity, penetration, and other necessary factors.