Malleable means can be hammered. Cast iron will crack or break into pieces; it's not malleable. The word wrought means hammered. You could have used a dictionary for definitions; this isn't really an engineering question.
The cast iron with carbon content of less than 0.2% is called wrought iron or pure iron. Wrought iron is very soft, plastic and easily deformed, but its strength and hardness are lower, so not widely used.
Malleable cast iron is produced from white cast iron, which is made from hot liquid iron with certain chemical components. The white cast iron needs to be treated by malleablizing, such as graphitizing or oxidation and decarbonization, then its metallographic structures or chemical components will be changed, so can become into malleable cast iron.
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So yes, Malleable Iron is a Cast Iron, but a much less brittle species enabling it to be used almost as a grade of steel. It is an important mechanical-engineering material.
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Wrought Iron was the ancestor of Mild Steel but became obsolete and no longer made, by the early 20C. It was very uneconomical, as well as very labour-intensive in very unpleasant conditions to make; and its internal structure and inconsistent quality rendered it totally unsuitable for the new engineering demands developing rapidly from the 1850s onwards.
Gray iron with small amounts of magnesium and cesium which nodulates the graphite, resultinghigh strengthhigh ductilityWhite cast iron heat-treated to improvehigher ductility
cast iron consists of 2% - 4% of carbon in it. cast iron is pig iron remelted and thereby refined together with definite amount of limestone,steel scrap, and spoiled castings. it consists of small % of sulphur, silicon,phosphorus and manganese wrought iron is highly refined iron with a small amount of slag forged out into fibres. it consists of 99% iron. it is almost the purest form of iron. it is highly ductile,rusts extremely quickly, it cannot be heat treated
This is an interesting question, and I have made a research for it. However, it is difficult to answer it by short words. Cast iron is made from remelting pig iron, usually with some quantities of scrap iron, scrap steel and some alloys, such as Cr, Ni, Mo and Cu according to the different requirements. Depending on the specific application, iron foundries reduce the carbon and silicon content to the desired levels from 2 to 3.5% and 1 to 3% respectively. Other alloys and elements are also added during melting process according to the different requirements. With the different melting and inoculation processes, the different cast irons will be produced. There are several main types of cast iron, such as white cast iron, grey cast iron, ductile cast iron, malleable cast iron. For the detail information about them, you can refer to the related links below. I wrote this article, so I bet it will be helpful for you to comprehensively learn about cast iron.
Grey cast ironWhite cast ironMalleable cast ironDuctile cast iron
As far as i know, coolant is not required while machining cast iron because, carbon in cast iron is present in the form of graphite (which is a cooling agent - self cooling). Moreover the carbon content is high in cast iron.
malleable cast iron has temper graphite
Pig iron is brittle and contains high carbon content, making it unsuitable for shaping. Wrought iron is malleable and has low carbon content, making it ideal for forging into shapes. Pig iron is mainly used in steel production, while wrought iron is used for decorative purposes and in construction.
Wrought iron furniture is made from iron that has been forged and shaped to create the various elements of the furniture. Cast iron is made by molding the pieces and then constructing the finished furniture. Iron is iron; there is no such thing as "lightweight" iron. The iron can be cast thinner than wrought iron, but wrought iron can be very delicate if the blacksmith wants to make it so. Wrought-iron is usually more durable and heavier than cast pieces, but not always. Check for construction and the number of welds, and rely on the manufacturers' or artists' guarantees of quality.
Forged iron is generally stronger than wrought iron because the forging process helps align the grain structure, creating a more uniform and stronger material. Wrought iron is more malleable and ductile, making it easier to shape but not as strong as forged iron.
Cast iron, wrought iron and steel are all essentially alloys of iron and carbon.Wrought iron is iron with a low carbon content, it was used in place of Cast iron is iron that has been shaped by being poured into a cast.
Wrought iron has the least amount of carbon among steel, pig iron, wrought iron, and cast iron. Wrought iron typically contains less than 0.1% carbon, making it more ductile and less brittle compared to the others.
A puddling furnace is used to convert cast or pig iron (brittle) into wrought iron (maleable) by melting the cast iron, burning off the captured carbon and rolling the spongy mass or wrought iron into a ball. This first product pulled from the furnace is a "Bloom" or "Loaf" of iron that is then shingled or hammered into a billet that can be rolled in a rolling mill to produce the wrought iron. High quality merchant bars are made by cutting apart the bars, stacking them together and reheating them to welding temperatures and repeating the shingling and rolling process.
Steel. +++ Though that's not how steel is made. Wrought-iron has not been made for many years now, in fact it was obsolescent by the end of the 19C.
Iron Steel Cast iron Wrought iron Stainless steel
no, wrought iron is a mixture of cast iron and glassy slag that has been forged and folded repeatedly until the slag forms tiny fibers running the length of the billet. The slag fibers act as reinforcements to counter the brittleness of the cast iron. Until the development of true steels, wrought iron was the strongest and most flexible form of iron.
Malleable iron is produced by heating white cast iron to a specific temperature range and holding it there for a specific period of time. This process, known as annealing, causes the carbon in the cast iron to form irregularly-shaped graphite nodules, giving malleable iron its unique properties of strength and ductility.
Cast iron mainly includes grey cast iron, ductile cast iron and malleable cast iron. As for ductile iron, it has very wide application, such as Pressure pipes and fittings, Automotive applications, Agriculture, road and construction applications, General engineering applications. As for the specific application of ductile iron, grey iron and malleable cast iron, please refer to the links below.