Influence of grain size on following properties of meatals:-
Hardness
Strength
Impactness
Toughness
Creep
Fatigue
Ductility
Malleability
Durability
Brittleness
INTRODUCTION
Yttria-stabilized tetragonal zirconia polycrystals
(Y-TZP) have proved to be important structural ceramics.
High strength and fracture toughness make them
attractive candidates for a number of demanding applications.
It was established that these advantageous
properties are strongly influenced by the ceramic microstructure
[1]. The relationships between microstructure
and mechanical properties in Y-TZP ceramics have been
studied extensively over the past two decades. It is now
generally agreed that the transformation toughening
effect (stress-induced tetragonal to monoclinic phase
transformation) in Y-TZP ceramics is grain size dependent
[2 7]. The larger the tetragonal grains the greater
propensity to undergo stress-induced transformation to
an equilibrium structure, resulting in an enhanced
toughness. The maximum toughness lies near the critical
grain size, where the tetragonal grains undergo
spontaneous tetragonal to monoclinic transformation
[7]. It was found that this critical grain size depends on
the yttria content [6, 7]. However, the critical grain size,
cited for 3Y-TZP (3 mol% Y2O3), which is the most
common zirconia ceramic material, varies significantly
(from 1 to 6 µm) [3, 8-9]. This could be attributed to different
processing procedures that result in different
ceramic microstructures. Thus, microstructural parameters
like porosity, grain size distribution, yttrium distribution
in grains, purity, phase assemblage, etc. need to
be taken into account for evaluating the microstructure.
In contrast to the fracture toughness the strength of
3Y-TZP reaches its maximum usually at smaller grain
size [5, 10]. Increasing size of failure origin coupled
with microstructural coarsening was identified as the
reason for strength decrease in ceramics with large
grains [11]. However, the increase of strength with
decreasing grain size cannot be extended to the
nanocrystalline range in 3Y-TZP. Eichler et al. [10]
determined the strength maximum for 3Y-TZP in the
submicron range and noted a clear strength decrease in
the nanocrystalline grain size range (~100 nm). In this
case, the strength decrease was attributed to the grain
size dependence of fracture toughness. A decrease in the
fracture toughness was observed as the grain size
changed from the submicrometre to the nanometre
range [10, 12]. These results validate the assumption
that the increase of critical defects during microstructural
coarsening is connected with the formation of
stress induced transformed regions at the free surface
and takes place preferentially in ceramics with grains
near the critical size [11]. Nevertheless, special processing
of TZP ceramics has been reported, which can partially
eliminate the increase of critical defects during
coarsening, resulting in almost constant strength, independent
of grain size [8, 9].
Original papers
Ceramics − Silikáty 52 (3) 165-171 (2008) 165
EFFECT OF GRAIN SIZE ON MECHANICAL PROPERTIES
OF 3Y-TZP CERAMICS
MARTIN TRUNEC
Department of Ceramics and Polymers, Brno University of Technology
Technicka 2896/2, 616 69 Brno, Czech Republic
E-mail: trunec@fme.vutbr.cz
Submitted June 21, accepted September 4, 2008
Keywords: Zirconia, Nanoceramics, Transformation toughening, Microstructure, Mechanical properties
The dependence of mechanical properties of 3Y-TZP ceramics on their grain sizes in the range from 0.19 µm to 2.15 µm has
been investigated. Vickers indentation tests were used to determine hardness and fracture toughness. The hardness decreased
with increasing grain size. The fracture toughness was almost constant for ceramics with the grain size up to 0.40 µm and
then grew with increasing grain size up to 7.8 MPam0.5 for ceramics with grain size of 1.8 µm. Above this grain size a spontaneous
transformation from tetragonal to monoclinic phase occurred. Ceramic samples with grain sizes of 0.30 µm and
0.78 µm yielded similar bending strength, 1020 and 1011 MPa, respectively. The microstructural coarsening required for
achieving larger grain size resulted in a higher scatter of strength values, which was demonstrated by a lower Weibull
modulus (13.0 vs. 7.54). The mechanical properties of nanocrystalline 3Y-zirconia ceramics coarsened to the grain size range
from 0.085 to 0.70 µm were also investigated and compared. Differences in mechanical behaviour of investigated ceramics
were observed and their possible causes discussed.
The objective of the present investigation was to
describe the dependence of mechanical properties of
commercial submicrometre-grained 3Y-TZP ceramics
on grain size and to compare their mechanical properties
to the mechanical properties of nanocrystalline zirconia
ceramics and nanocrystalline ceramics coarsened
to the submicrometre range.
EXPERIMENTAL
Two zirconia powders stabilized by 3 mol% Y2O3
were used for the preparation of test specimens. Commercial
zirconia powder TZ-3YB (Tosoh, Japan) was
cold isostatically pressed at 300 MPa into disk-shaped
bodies (diameter 28 mm; thickness 5 mm). For comparison,
a nanocrystalline zirconia powder B261 (BUT,
Czech Republic) was used. Details of the preparation of
the nanopowder can be found in [13]. Nanocrystalline
powder was cold isostatically pressed at 1000 MPa
without additives. The pressed bodies were 18 mm in
diameter and 5 mm thick. These bodies were ground to
a thickness of 1.5 mm prior to sintering. Both types of
bodies were densified by pressureless sintering in air at
temperatures from 1100 to 1650°C and dwell times
ranging from 0 to 50 hours.
The density of sintered specimens was determined
by the Archimedes method [14] with distilled water as
the immersing medium. The relative density of all ceramic
bodies was calculated using the value 6.1 g·cm-3 for
the theoretical density of 3Y-TZP. The grain size of the
sintered ceramics was evaluated by linear intercept
method (without correction) on scanning electron
microscopy (SEM) micrographs of polished and thermally
etched samples, in a similar way as in [15]. At
least three micrographs and total of 300 intersects were
evaluated to determine the average grain size for each
sintering batch. The phase composition of the sintered
ceramics was determined by X-ray diffraction (XRD)
analysis (X´pert, Philips, the Netherlands). The X-ray
spectra of polished and fracture surface were obtained
and the phase content was quantified using Rietveld
analysis.
For hardness and fracture toughness evaluation
Vickers indentation tests (LV 700, Leco, USA) were
used. Prior to indentation ceramic disks were mounted
in a resin and their surfaces ground and polished
(finishing with 1 µm diamond polishing fluid). Hardness
tests were performed at a load of 9.8 N (1 kg) and
a hold of 15 s. For determining the Vickers hardness,
HV (MPa), the following expression was used:
HV = 1.8544 P/d 2, (1)
where P is the applied load and d is the average diagonal
line length of the indentation. Ten indentations were
made for each sample. Toughness was calculated directly
from the crack lengths produced by Vickers indentation
at higher loads. Applied loads were 49.05 N (5 kg),
98.1 N (10 kg), 196.2 N (20 kg) and 294.3 N (30 kg)
always with a hold of 15 s. The crack lengths were
measured immediately after indentation using a calibrated
optical microscope. The fracture toughness,
KIc (MPam0.5), was calculated using the equation given
by Niihara et al. [16] for Palmqvist cracks:
KIc = 9.052 × 10-3 H3/5 E2/5 d c-1/2 , (2)
where H is the hardness, E the Young modulus (a value
of 210 GPa has been assumed for all the samples), d is
the average diagonal line length of the indentation and
c is the length of the Palmqvist crack. Ten valid measurements
were determined for each sample. The valid
measurements had to satisfy the requirements of the JIS
R 1607 [17] on acceptable indentation cracks.
The flexural strength was determined for selected
ceramic samples in four-point bending at a crosshead
speed of 2 mm/min, using fully articulated fixture with
a 10 mm inner and 20 mm outer span (in the "A" arrangement
according to the EN 843-1 [18]). Ceramic bars
with dimensions ca. 2.5 × 2 × 25 mm3 were cut from the
disks, ground and polished (finally with 1-2 µm grained
diamond paste). The parameters of the Weibull strength
distribution were calculated numerically, in compliance
with the ENV 843-5 [19].
RESULTS AND DISCUSSION
Microstructure and phase analysis
Various sintering schedules were applied to zirconia
green bodies to obtain dense sintered ceramics with
different grain sizes. Only those sintering schedules that
resulted in sintered densities exceeding 99% of theoretical
density (% t.d.) were employed.
A temperature of 1400°C was the lowest temperature
used in sintering the TZ-3YB ceramics; this was
necessary to obtain a dense sintered body. Larger grains
were obtained by the action of both higher sintering
temperatures and longer sintering times. Sintering schedules
and resulting densities and grain sizes are shown
in Table 1. The density of sintered TZ-3YB bodies
was constant up to the sintering temperature of 1650°C.
At the sintering temperature of 1650°C the density of
TZ-3YB ceramics decreased with increasing sintering
time. The structure of ceramics remained dense but the
theoretical density of these ceramics decreased due to
spontaneous transformation of the tetragonal into the
monoclinic phase (see Table 1). The average grain size
of TZ-3YB ceramics ranged from 0.19 µm (sintered at
1400°C/2 h) to 2.15 µm (sintered at 1650°C/50 h). The
Trunec M.
166 Ceramics − Silikáty 52 (3) 165-171 (2008)
critical grain size for spontaneous transformation from
tetragonal to monoclinic phase lies between 1.8 and
2.15 µm, where the content of monoclinic phase in TZ
3YB ceramics increased dramatically. The sample sintered
at 1650°C for 50 hours consisted of 77 % monoclinic
phase and was severely cracked due to volume
changes accompanying t→m transformation. Mechanical
properties could not be determined for these ceramics.
Several authors [8, 9, 11] have found large cubic
grains in thermally treated 3Y-TZP samples. In our case
no exaggerated grain growth was observed during the
microstructural coarsening.
The zirconia nanopowder B261 could be sintered
to dense bulk ceramics already at the temperature of
1100°C and dwell time of 4 hours. The microstructure
remained nanoscaled with an average grain size of
85 nm. Microstructural coarsening occurred at higher
sintering temperatures. However, the grain growth
kinetics of B261 ceramics was different from that in TZ
3YB ceramics. B261 ceramics sintered at 1550°C/5 h
had larger grains than TZ 3YB ceramics sintered under
the same conditions (0.70 vs. 0.48 µm). Moreover, the
density of B261 ceramics decreased sharply already at
small grain sizes where no monoclinic phase was
detected. Figure 1 shows the density as a function of
grain size for both TZ-3YB and B261 ceramics. The
reason for the density change in B261 ceramics is not
completely clear. According to the equilibrium phase
diagram given by Scott [20] the maximum amount of
cubic phase occurring in 3 mol% Y2O3-ZrO2 ceramics
sintered at 1550°C can be about 28 %. Matsui et al. [21]
showed that in tetragonal zirconia ceramics similar to
TZ-3YB the Y3+ ions segregated at grain boundaries
over a width of ~10 nm. Consequently, the cubic phase
started to form from grain boundaries and a triple junction,
at which Y3+ ions were segregated. A mixed tetragonal-
cubic structure was confirmed in TZ-3YB ceramics
by XRD analysis. In B261 ceramics the nanocrystalline
structure probably allowed other mechanisms of
phase structure development to take place that resulted
in the one-phase tetragonal structure. This fact could
explain the faster grain growth found in B261 ceramics.
Typical microstructures of TZ-3YB ceramics are shown
in Figures 2-4 and microstructures of B261 ceramics are
shown in Figures 5 and 6. The holes and voids visible in
micrographs on Figures 4 and 6 are believed not to be
pores but rather to result from pulling out the grains
during grinding and polishing.
Effect of grain size on mechanical properties of 3Y-TZP ceramics
Ceramics − Silikáty 52 (3) 165-171 (2008) 167
Table 1. Sintering schedules of zirconia ceramics and resulting density, grain size and monoclinic phase content.
Sintering schedule Density Relative density Grain size m - ZrO2
Powder/Sample (°C)/(h) (g/cm3) (% t.d.) (µm) (%)
TZ - 3YB 1400/2 6.07 99.5 0.19 0
TZ - 3YB 1500/2 6.08 99.7 0.30 0
TZ - 3YB 1550/0 6.09 99.8 0.29 0
TZ - 3YB 1550/2 6.09 99.8 0.40 0
TZ - 3YB 1550/5 6.09 99.8 0.48 0
TZ - 3YB 1550/10 6.09 99.8 0.54 0
TZ - 3YB 1600/2 6.09 99.8 0.53 0
TZ - 3YB 1600/5 6.09 99.8 0.68 0
TZ - 3YB 1600/10 6.08 99.7 0.78 0
TZ - 3YB 1650/10 6.08 99.6 0.99 3
TZ - 3YB 1650/20 6.08 99.6 1.37 6
TZ - 3YB 1650/30 6.04 99.1 1.79 13
TZ - 3YB 1650/50 5.68 93.1 2.15 77
B 261 1100/4 6.07 99.4 0.085 0
B 261 1300/6 6.04 99.0 0.19 0
B 261 1450/2 5.93 97.3 0.33 0
B 261 1550/5 5.71 93.6 0.70 0
Figure 1. Density of TZ-3YB and B261 ceramics as a function
of grain size.
Grain size (µm)
Density (g cm-3)
5.9
5.7
0.0
6.1
0.4 1.6 2.0
6.0
5.8
6.2
1.2 0.8
TZ-3YB
B261
Mechanical properties
Ten Vickers hardness tests were performed for each
ceramic. Average hardness values and their standard
deviation are given in Table 2. The hardness of TZ-3YB
ceramics clearly decreased with increasing grain size
from HV = 12620 MPa at grain size of 0.19 µm to
HV = 10971 MPa at grain size of 1.79 µm. The graph in
Figure 7 shows the hardness of TZ-3YB ceramics as a
function of the inverse square root of grain size. The
values in the graph could be reasonably fitted with a line
(r2 = 0.94), which means that this dependence followed
the Hall-Petch relationship. The hardness of B261
ceramics showed a higher dispersion but the linear fit
seems to be also reasonable. Different parameters of the
fits (lower hardness of B261 compared with TZ-3YB
ceramics) could be attributed to different phase structure
(mixed tetragonal-cubic vs. pure tetragonal).
Trunec M.
168 Ceramics − Silikáty 52 (3) 165-171 (2008)
Figure 2. SEM micrograph showing the microstructure of the
TZ-3YB ceramics sintered at 1400°C for 2 h.
Figure 3. SEM micrograph showing the microstructure of the
TZ-3YB ceramics sintered at 1650°C for 20 h.
1 µm
5 µm
Figure 4. SEM micrograph showing the microstructure of the
TZ-3YB ceramics sintered at 1650°C for 50 h.
Figure 5. SEM micrograph showing the microstructure of the
B261 ceramics sintered at 1100°C for 4 h.
5 µm
500 nm
Figure 6. SEM micrograph showing the microstructure of the
B261 ceramics sintered at 1550°C for 5 h.
2 µm
Different loads of Vickers indenter in the range
from 49.05 N (5 kg) to 294.3 N (30 kg) were used to
generate cracks in ceramic samples. It was verified
that in all cases only Palmqvist cracks were produced.
Fracture toughness values calculated from crack lengths
using Equation (2) at different loads are shown in
Table 2. The indenter load of 49.05 N (5 kg) generated
unstable cracks that grew further after load release. It
was not possible to measure the crack length reliably,
therefore the fracture toughness calculated from this
load was not included in the Table 2. The graph in
Figure 8 shows the dependence of fracture toughness of
TZ-3YB ceramics at different loads on grain size. The
values of fracture toughness determined at different
loads varied significantly. Nevertheless, the dependence
of toughness on grain size showed the same trend for all
loads. To obtain the most reliable value for the fracture
toughness, an average of values determined at different
loads was calculated (see Table 2). Figure 9 gives the
dependence of the average fracture toughness on grain
size for both TZ-3YB and B261 ceramics. This dependence
can be divided in two areas. The toughness was
almost constant (~ 5.1 MPam0.5) up to a grain size of
0.4 µm. In ceramics with larger grains, the toughness
increased linearly up to the grain size of 1.8 µm, where
the maximum toughness (7.8 MPam0.5) was found.
Above this grain size spontaneous transformation to the
monoclinic phase occurred. Figure 9 shows that both
ceramics, TZ-3YB and B261, followed the same toughness
dependence on grain size. It also follows from this
figure that the transformation toughness effect is grain
size dependent only above a particular tetragonal grain
size (approx. 0.4 µm).
Effect of grain size on mechanical properties of 3Y-TZP ceramics
Ceramics − Silikáty 52 (3) 165-171 (2008) 169
Table 2. Hardness, HV, fracture toughness, KIc, and their standard deviations, s, of zirconia ceramics.
Fracture toughness
Sintering Hardness 10 kg 20 kg 30 kg Average
schedule HV s KIc s KIc s KIc s KIc
Sample (°C)/(h) (MPa) (MPam0.5)
TZ - 3YB 1400/2 12620 186 4.94 0.07 5.29 0.06 5.49 0.05 5.24
TZ - 3YB 1500/2 12264 135 4.91 0.06 5.20 0.08 5.41 0.05 5.17
TZ - 3YB 1550/0 12137 224 4.89 0.29 5.10 0.06 5.38 0.05 5.12
TZ - 3YB 1550/2 12007 103 4.89 0.05 5.14 0.03 5.40 0.03 5.14
TZ - 3YB 1550/5 11970 113 5.06 0.07 5.23 0.05 5.45 0.06 5.25
TZ - 3YB 1550/10 11738 127 5.53 0.13 5.41 0.07 5.62 0.07 5.52
TZ - 3YB 1600/2 11858 363 5.15 0.16 5.29 0.07 5.57 0.04 5.34
TZ - 3YB 1600/5 11849 551 5.80 0.21 5.43 0.05 5.62 0.04 5.62
TZ - 3YB 1600/10 11588 176 6.39 0.09 5.53 0.03 5.72 0.03 5.88
TZ - 3YB 1650/10 11361 293 6.75 0.21 5.82 0.12 5.87 0.06 6.15
TZ - 3YB 1650/20 11145 341 7.11 0.12 6.52 0.10 6.09 0.06 6.57
TZ - 3YB 1650/30 10971 293 7.94 0.24 7.50 0.54 7.80 0.15 7.77
B 261 1100/4 12867 789 4.89 0.08 5.35 0.14 - - 5.12
B 261 1300/6 12485 218 4.79 0.07 5.15 0.12 5.38 0.08 5.11
B 261 1450/2 10587 657 4.73 0.09 5.30 0.27 - - 5.02
B 261 1550/5 10080 435 5.98 0.45 5.79 0.21 5.99 0.40 5.92
Figure 7. The dependence of the hardness of TZ-3YB and
B261 ceramics on the inverse square root of grain size.
d-1/2 (µm-1/2)
Hardness (MPa)
11 000
10 000
0.4
12 000
0.8 2.0 2.4
11 500
10 500
12 500
1.6 1.2
13 000
2.8 3.2 3.6
TZ-3YB
B261
Figure 8. Fracture toughness of TZ-3YB ceramics as a function
of grain size determined at different indentation loads.
Grain size (µm)
Fracture toughness (MPa m0.5)
6
4
0.0
8
0.4 1.6 2.0
7
5
9
1.2 0.8
10 kg load
20 kg load
30 kg load
Recently Vickers indentation fracture toughness
tests (VIF) were reviewed in detail [22]. It was concluded
that VIF techniques are not suitable for reliable
measurement of fracture toughness, KIc, because the
crack arrest process occurs in a multiple-crack environment
and in highly complex residual stress conditions.
To verify our fracture toughness results determined by
the indentation method, two standardized methods were
applied. Unfortunately, the results obtained by
"Chevron V Notch" method (CVN) and "Single Edged
V Notch Beam" method (SEVNB) showed extremely
high scatter (5-12 MPam0.5), thus it was not possible to
find any dependence on grain size. The reason for such
high variance is not clear and may be connected with
the toughening effect in TZP ceramics. From this point
of view the indentation method utilized in the present
investigation provided more consistent results compared
with the CVN and SEVNB methods.
The four-point bending strength of TZ-3YB bars
with a grain size of 0.30 µm (sintered at 1500°C/2 h)
and 0.78 µm (sintered at 1600°C/10 h) was determined
and compared. Figure 10 shows the Weibull plot of
both materials. Although the average strength of samples
varying in grain size was similar (1020 MPa vs.
1011 MPa), it can be seen in the graph that the scatter of
strength values was higher for TZ-3YB ceramics with
larger grains. This observation was confirmed by calculation
of Weibull moduli. The Weibull modulus was
m = 13.0 for ceramics with the grain size of 0.30 µm
and m = 7.54 for ceramics with the grain size of
0.78 µm. It was verified statistically that these values
are significantly different. According to the linear fracture
mechanics the body with higher fracture toughness
should possess the higher strength. In our case TZ-3YB
ceramics with a grain size of 0.78 µm had higher toughness
than ceramics with a grain size of 0.30 µm (5.88
vs. 5.17 MPam0.5). Unfortunately, the effect of higher
toughness was suppressed by an effect of bigger critical
defects due to microstructural coarsening [10]. The
competition of these two effects resulted in ceramics
with strengths apparently independent of grain size.
However, the size and distribution of defects during
coarsening cannot be efficiently controlled, which
resulted in the lower Weibull modulus for ceramics sintered
at higher temperature.
CONCLUSION
The effect of grain size on mechanical properties of
commercial submicrometre-grained 3Y-TZP ceramics
(TZ-3YB) and nanocrystalline 3Y-zirconia ceramics
(B261) was investigated. The following conclusions
could be drawn:
1.The hardness of both TZ-3YB and B261 ceramics
decreased with increasing grain size. However, the
hardness was lower in coarsened nanoceramics. This
could be attributed to different mechanisms of the
development of phase structure in nanoceramics compared
with submicrometre-grained ceramics.
2.The fracture toughness was almost constant (5.1 MPam0.5)
up to the grain size of 0.4 µm. Above this grain size,
the fracture toughness started to grow and reached the
maximum of 7.8 MPam0.5 at the grain size of 1.8 µm.
Further grain growth resulted in spontaneous transformation
from tetragonal to monoclinic phase and damage
of the samples due to cracking. Both ceramics followed
the same grain size depen-dence of fracture
toughness.
3.The four-point bending strength of TZ-3YB ceramics
with grain size of 0.30 and 0.78 µm was similar,
1020 MPa and 1011 MPa, respectively. The higher
Trunec M.
170 Ceramics − Silikáty 52 (3) 165-171 (2008)
Figure 9. Average fracture toughness of TZ-3YB and B261
ceramics as a function of grain size.
Grain size (µm)
Fracture toughness (MPa m0.5)
6
4
0.0
8
0.4 1.6 2.0
7
5
9
1.2 0.8
TZ-3YB
B261
Figure 10. Weibull plot of the bending strength data for
TZ-3YB ceramics sintered at 1500°C for 2 h and at 1600°C
for 10 h.
ln (bending strength, MPa)
ln{ln[1/(1-P)]}
-3
-5
6.6
-1
6.7 7.0 7.1
-2
-4
0
6.9 6.8
TZ-3YB - 1500°C/2 h
TZ-3YB - 1600°C/10 h 1
2
7.2
fracture toughness inherent to ceramics with larger
grain size was counterbalanced with an increase of
critical defects due to microstructural coarsening.
Moreover, the Weibull modulus declined from m = 13
at a grain size of 0.30 µm to m = 7.54 at a grain size
of 0.78 µm.
Acknowledgement
The author gratefully acknowledges the funding
provided by the Czech Ministry of Education under
grant MSM 0021630508. Dr. A. Buchal and Mrs. D.
Janova are kindly acknowledged for providing XRD
analyses and SEM images, respectively. The author
wishes to thank Mrs. Z. Skalova for her help with the
experimental work.
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Effect of grain size on mechanical properties of 3Y-TZP ceramics
Ceramics − Silikáty 52 (3) 165-171 (2008) 171
VLIV VELIKOSTI ZRN NA MECHANICKÉ
VLASTNOSTI 3Y-TZP KERAMIKY
MARTIN TRUNEC
Odbor keramiky a polymerù, Vysoké uèení technické v Brnì,
Technická 2896/2, 616 69 Brno
Mechanické vlastnosti 3Y-TZP keramiky byly zkoumány
v závislosti na velikosti zrn v rozsahu od 0,19 µm do 2,15 µm.
Vickersovy indentaèní testy byly použity pro stanovení tvrdosti
a lomové houževnatosti. Tvrdost klesala s rostoucí velikostí
zrn. Lomová houževnatost byla témìø konstantní pro keramiky
se zrny do 0,4 µm a poté rostla se zvyšující se velikosti zrn až
na 7,8 MPam0,5 u keramiky se zrny o velikosti 1,8 µm. U vìtších
zrn došlo ke spontánní transformaci tetragonální fáze na
monoklinickou. Keramické vzorky s velikostí zrn 0,30 µm a
0,78 µm mìli podobnou pevnost v ohybu, 1020 a 1011 MPa.
Mikrostrukturní zhrubnutí, které bylo nezbytné pro dosažení
vìtších zrn, vedlo k vyššímu rozptylu pevností, což se projevilo
snížením Weibullova modulu (13,0 vs. 7,54). Pro srovnání byly
také zkoumány mechanické vlastnosti nanokrystalické 3Y-ZrO2
keramiky, jejíž zrna byla zhrublá na velikost od 0,085 do
0,70 µm. Byly zjištìny rozdíly v mechanických vlastnostech
zkoumaných keramik. Možné pøíèiny tìchto rozdílù byly diskutovány.
Metal working direction in forging refers to the orientation of the grain structure of the metal as it is deformed during the forging process. This direction is critical as it influences the mechanical properties of the final product, such as strength and ductility. Typically, the grain flow aligns with the shape of the forged part, which enhances its performance characteristics. Proper control of metal working direction can lead to improved fatigue resistance and overall durability of the forged component.
Forging significantly enhances the mechanical properties of metals by refining their microstructure, which leads to improved strength, toughness, and ductility. The process aligns the grain structure in the direction of the applied stress, resulting in increased resistance to fatigue and failure. Additionally, forging can eliminate defects and inclusions, further contributing to the overall integrity and performance of the material. As a result, forged metals often exhibit superior mechanical characteristics compared to their cast or machined counterparts.
Iron has more important mechanical properties.
When stainless steel is overheated, it can undergo structural changes that may weaken its mechanical properties. The heat can lead to grain growth, which reduces the material's strength and toughness. Additionally, excessive temperatures can cause oxidation or scaling on the surface, compromising its corrosion resistance. In severe cases, overheating may result in warping or distortion of the metal.
mechanicals
The mechanical properties of metal are usually referred to as malleability being it it bends easily like gold without breaking or shatters when struck.
Forging significantly enhances the mechanical properties of metals by refining their microstructure, which leads to improved strength, toughness, and ductility. The process aligns the grain structure in the direction of the applied stress, resulting in increased resistance to fatigue and failure. Additionally, forging can eliminate defects and inclusions, further contributing to the overall integrity and performance of the material. As a result, forged metals often exhibit superior mechanical characteristics compared to their cast or machined counterparts.
Advantages of recrystallization in metallurgy include purifying the metal by removing impurities, improving mechanical properties like strength and ductility, and reducing residual stresses. Disadvantages can include the potential for grain growth leading to reduced strength, and the requirement for careful control of process parameters to achieve desired properties.
Etchant is used in the microscopic examination of metal to reveal the microstructure of the metal, which helps in assessing its properties and quality. By selectively corroding different phases or constituents in the metal, etchant can highlight grain boundaries, inclusions, and other features that may affect the metal's mechanical properties. This process allows for better evaluation of the metal's structure and can provide insights into factors such as material composition, heat treatment, and processing history.
No, metal does not have a grain like wood does. When bending metal, you would typically consider factors such as the type of metal, its thickness, and the method of bending to achieve the desired result.
The extent of cold work that a metal can withstand depends on the recrystallization point which is usually carried out at room temperature. The cold rolling and cold drawing of metal significantly improves surface finish.
Iron has more important mechanical properties.
Examples: strength, ductility, malleability, hardness, elaticity, flexibility, Young modulus, etc..
Metal Grain Direction is similar to Wood Grain Direction. It is the direction in which the metal was produced, so when you look at it under a magnifying glass and see lines, that is the direction in which the metal was made in the factory.
When metal under goes mechanical working (forging) and deformation takes place, the grains in the metal get aligned in the direction of material flow. When you cut and polish the forging in the direction of material flow and macro etch, the surface will reveal fibre like structure. This is known as grain flow.
Not all metals are so strong. Many polymeric materials, carbon fibers, etc. have very good mechanical properties.
A metal crystal is a solid arrangement of metal atoms in a repeating pattern or lattice structure. These crystals exhibit properties such as high electrical and thermal conductivity, malleability, and ductility. The arrangement of atoms in a metal crystal gives rise to its unique mechanical, electrical, and thermal properties.