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To replace the clutch in a 60 series Toyota Landcruiser take the following steps:
1: Remove protection plate/s.
2: Remove front and rear propeller shafts.
3: Disconnect negative terminal of battery.
4. Remove gear and 4wd selector steel surrounds.
5. Remove gear and 4wd selector rubber dust boots.
6. Pull back carpet / vinyl.
7. Remove gear lever (push down and turn anticlockwise).
(for support use a transmission jack or trolley jack/ bottle jack, also a good idea to put a ratchet strap around transmission and over chassis rails for safety sake)
8. Remove cover underneath clutch.
9. Remove transmission support bracket.
11. Jack transmission slightly with transmission jack.
12. Remove 4 transmission bolts from Bellhousing.
13. Slide transmission back far enough to remove clutch.
14. Remove clutch by rotating flywheel and undoing bolts.
15. Remove spigot bearing from flywheel with suitable tool.
16. Replace throw out bearing
17. Bolt in new clutch taking care to align in the same manner but leave all the bolts 1/2 tightened.
18. Slide transmission back into place making sure correct placement of release fork behind throw out bearing.
19. Tighten clutch bolts.
20. Reverse repeat steps 1-13
Notes:
a) take care to make sure transmission is securely held on transmission jack
b) transmission may need to be lowered slightly to gain enough relief to remove/insert clutch
c) Do not allow transmission to tilt to far when reinstalling as damage to the new clutch may occur.
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∙ 14y ago
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