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If you are talking about the electric low pressure diesel lift pump in the tank, then its a bit of a messy one, but not too hard to do.

Lift up the rear seats, and you will see a round plastic cover in the floor behind the drivers seat. Remove the cover to expose a hole in the floor. Under the hole in the floor you will see the electric pump, it has two pipes going in, and an electrical connectio.

First, remove the electrical connector, and the pipes. The pipes have a push lock to keep them from falling off in use, so you will need to compress the lock to remove them. They are pretty rigid, and there isn't a whole lot of room, so take your time.

around the top of the fuel pump is a locking ring. You need to remove this, and it is going to be pretty stiff. You may want to resort to a hammer and a broad headed screw driver!

Once the ring is loose, you will need to pull the pump up, then twist it and wiggle it free. The hole is NOT directly over the fuel pump, that would make this too easy, its actually offset to right. Make sure you have plenty of rags and wipes as there is going to be a fair amount of diesel that could drip around the interior of your car if you are not careful or prepared. The fuel gauge sender unit is also built into the fuel tank, so keep in mind the metal stalk and float at the bottom of the pump.

Make sure to remove the rubber seal from around the pump carefully as you will not usually get a replacement with the pump. Also, the plastic fuel tank can warp once the pump is removed, and if you leave it a long time, fitting the new pump can be a right Horror!

Take care with the new pump, especially the fuel gauge sender unit, dont bend the arm! Fitting is simply the reverse of removing, take extra care to ensure that the pipes are connected tightly and once fitted that there no leaks from the pipes or the collar.

This took me about 30 minutes to remove and about the same to fit the new one, but that was with numb fingers in -5 centigrade temperatures, your own results may of course vary!

Best of luck!

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โˆ™ 2010-01-05 20:07:04
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Q: How do you fit a new diesel pump on a 306?
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