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How do you remove a broken stud from the water outlet neck on an aluminum intake manifold?


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Wiki User
2015-07-15 19:12:08
2015-07-15 19:12:08

Are you handy with a center punch, and a drill? If so, the best way to do this is to drill a hole in the center of the stud, and along with penetrating oil, an/or heat from a torch, use an easyout to extract the broken stud from the intake.

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Under the intake manifold, under the upper outlet.

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This is from AutoZone: "On your 1997 GMC TRUCK SAFARI VAN 2WD, the EGR VALVE is UNDER HOOD, CENTER, UPPER ENGINE AREA, FRONT OF INTAKE MANIFOLD, PASSENGER SIDE OF WATER OUTLET, MOUNTED IN INTAKE MANIFOLD."

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you need manifold vacuum. Either on one of the intake runners or at the base of the carb.

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The oil cooler on a 2003 CTS is located on top of the engine block between the heads but below the intake manifold. It is not visible with the intake manifold in place but you can see the inlet and outlet lines that run from the side of the engine where the oil filter adapter is mounted around to the back of the engine.

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In the engine compartment at the outlet of the exhaust manifold.


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