answersLogoWhite

0

  • EGR Systems
  • Dodge Caravan
  • Dodge Grand Caravan

How do you replace a egr valve on a Dodge Grand Caravan?

User Avatar

Wiki User

βˆ™ 2014-08-27 17:26:19

Best Answer
Copy

Tools: 8 mm socket, 10 mm socket

Equipment: Replacement EGR Valve, Replacement EGR Gasket (metallic)

1. Disconnect the electrical fitting attached to the EGR valve. You will need to unlock it (red tab) and then depress the latch near the rear of the fitting before sliding it off.

2. Disconnect the vacuum tube connected to the top of the EGR valve using an 8 mm socket. It may be easier to remove the entire vacuum tube by diconnected it at the top of the engine as well (also 8 mm).

3. Using a universal socket joint (I found using a 1/4" drive was necessary to get the clearances around the alternator), remove the 2 bolts holding the EGR valves to the exhaust manifold of the engine using a 10 mm socket. The bottom bolt is a very tight clearance.

4. Remove the valve and gasket.

5. To install, reverse the steps using the new EGR Valve and EGR Gasket.

6. The 10 mm bolts should be torqued to 225 in-lbs

7. The 8 mm bolts that fasten the vacuum tube to the EGR valve should be torqued to 100 in-lbs.

Tip: I have found that if you loosen the alternator mounting bolts, you can get just a little more wiggle room to get a socket on the bottom bolt.

2014-08-27 17:26:19
This answer is:
πŸ€“
🀯
πŸ€”
User Avatar

Your Answer

Loading...

Related Questions

Where is the AC recharge valve on a 2002 Dodge grand caravan located?

The 2002 Dodge Grand Caravan air conditioning recharge valve is located on the air conditioning compressor. The recharge valve will be labeled as such.


Where is the modulator valve on a 1990 Dodge Grand Caravan?

It does not have one.


How do you clean the EGR valve on a 2005 Dodge Grand Caravan?

Just replace it, the sensor on the top of it is usually what goes bad.


Where is the EGR Valve located on a dodge 1998 Grand Caravan 3.8 liter engine?

The 1998 Dodge Grand Caravan 3.8 liter engine EGR valve can be found on the top of the engine. The EGR valve will be near the back of the engine.


How do you fix the EGR on a Dodge Caravan?

Usually you replace the egr valve.


Where is the egr position sensor on Dodge Grand Caravan?

It is part of the EGR valve.


Where is EGR valve on your 2006 Dodge Grand Caravan?

Front passenger side of the engine.


Replace rear valve cover on 2007 Grand Caravan 3.8?

you look


How do you repair a Dodge Caravan engine showing fault code P0406?

replace egr valve.


Where is the pcv valve located on a 2006 dodge grand caravan?

On top of the intake cover on the right side.


Where is the egr valve 2005 dodge grand caravan?

Right front corner of engine, above alternater.


Would an egr valve make a 2005 Dodge Grand Caravan stall and jerk when driving?

It could.


Is the heater control valve located in the same place in a 1999 dodge grand caravan as a 1997?

yes


2000 dodge grand caravan failed emission test p0401 code EGR valve code came up?

Trouble code P0401 means: EGR System Malfunction Replace the EGR Valve


What does p1776 mean for a 2000 dodge grand caravan?

Solenoid switch valve latched in the low/reverse position.It means that a valve is stuck in the valve body.


Where is the egr valve on a 2005 Dodge Grand Caravan 3.3 liter?

Front passenger side corner of the engine.


Where is cam sensor located on 2002 dodge grand caravan 3.8 engine?

The cam sensor on a 2002 Grand Caravan is located on the top of the engine. It is at the top, just below the valve cover.


What would cause the check engine light to come on in my 1997 Dodge Grand Caravan?

It might be that your pcv valve is plugged or the egr valve is sticking.


What is the estimated life expectancy for a 2005 Dodge Grand Caravan EGR Valve?

From my experience the original will fail by 50,000 miles.


Where is the neutral safety switch located on a 2003 dodge grand caravan?

Inside the trans, on the valve body. It is called a TRS.


Where is the egr valve located on a 2005 Dodge Grand Caravan 3.3liter?

Right front corner of engine, above alternater


How do you change the tcc In a Dodge Grand Caravan?

yOU HAVE TO REMOVE THE VALVE BODY IT IS MOUNTED ON THE SIDE OF THE VALVE BODY UNDER THE TRANSMISSION OIL PAN. GOOD LUCK


Where is the heat control valve on a 1999 Dodge Grand Caravan?

The heater on a 1999 Caravan doesn't have a heater valve. The temp is regulated with a blend air door that is controlled by the body computer and climate controll head.


How do you replace the pcv valve on a 1995 dodge caravan?

The PCV just slips out and slips in; no tools required in most cases.


Dodg grand caravan 2008 p1745 cod?

The P1745 code in a Dodge Caravan is for high pressure in the transmission line. It is normally caused by a bad solenoid pack or a main regulator valve stuck in the valve body.