First get new hinge pin, retainer, and set of bushings. Dorman part #38419 for an S-10 front hinge pin. Any good parts store should have it or go online to Autoparts Warehouse. Just type in # and it comes up. One kit is under $20 dollars. By 2 kits for top and bottom hinge on one door.
Use a floor jack and wood 2x4 to support the bottom of the door. My spring was missing so I'll skip that part of it, however I know that there is a tool available from harbor frieght or at Home Depot. You can also use a small prybar to remove it. I used some left over 3/4" foam pipe insulation and placed it on the forward edge of my driver's side door and the rear edge of my front fender so as to not mar the door edge and fender finish. I also used some short pieces of 1/2" pine to hold door away from body just in case. I did this working by myself.
After getting the spring out pry off the upper retainer on the upper hinge pin. Using a small diameter punch, tap the upper pin downward untill it falls out. Do the same for the lower hinge only you tap it up to come out. Once both hinge pins are out the door is now free. I was able to move the door out and over just enough to knock out the old worm bushings and place the new brass bushings in place. Take the smaller outer diameter bushing and working on the top hinge by hand to set it, now gently tap the brass bushing down into the body side top hinge hole until fully set. Do the same for the lower bushing and lower pin hole only that larger diameter bushing goes in from the bottom of the hinge. Repeat the process if you are changing the lower pin, only both those bushings go in from the top of the hinge.
Gently moving the door back in place, re-alining the door side of the hinges so you can see through the hinge and bushings holes. Place the pins in the holes, top pin goes in from the bottom and lower hinge goes in from the top. Gently tap or twist and turn pins into place. The pins are thicker at their heads so now you will have to give both pins a good whack with a hammer until they are fully seated. Re-install the spring (if you still have your's) and lube both pins with white grease.
It took me about an hour taking my time, to do my upper hinge pin. Mainly because I did't want to remove the door and I was working by myself. My upper hinge had the elongated hole from ware, but it wasn't too bad. Also keep in mind that I only moved the door out from the body side of the hinge about 3/8" or a 1/2" which was just enough space to sneak in the new bushings.
Take your time and be very gentle with the door movement. Also be carefull when putting in the bushings as those are soft brass.
Good luck, hope this helps
Replace the hinge pins and bushings.
i used to work for a Chevy dealer....if you already put new hinge pins and bushings in you now have to replace hinges that have to be welded in
I would recommend you replace the entire hinge and forget about repairing it. In my experience this is the best route to take.
Have to remove the door, then remove pins and bushings
Most problems with an automobile door hinge is worn out bushings. There is a small rubber bushing behind the adjustment bolts. Replace the bushings.
You didn't say what year you have but, later models require removing the door panel, disconnecting the wire harness, removing the detent spring and drive out the two hinge pins. The spring will need a special tool to replace. You don't want to replace the hinges unless you have no choice. The original hinges are welded in to the door and the cab. They can be replaced but it is a expensive job. In most cases you can replace the hinge pins and bushings to restore the hinges back to normal. The pins and bushings are available at your local auto parts store.
Hi What you have are worn bushings on your door pins . I just replaced mine. You can purchase the bushings at a any gm garage the spring in the door has to be removed it is a bugger! Unless you have a door spring commpression tool (i purchesed one at my local auto parts store $18). These bushings wear and crack. Support your door , remove door pins with a pin punch, replace the bushings, replace pins ,replace spring. Hope this helped!
Replace all the door hinge pins and bushings. By doing so it will realign the door back to where it belongs.
you take it to a shop
Your local auto parts store can sell you an inexpensive tool to remove and replace that door detente spring. Other hinge parts such as the pin and roller for the door detente and hinge pins and bushings are also available.
THERE IS A CHANCE IF THE DOME LIGHT IS STAYING ON IT IS NOT THE THE DOOR SWITCH, BUT WORN DOOR HINGE BUSHINGS,
http://www.bodyshopzone.com/archives/mechanical/door/hinge/pin_replace_1.html