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This maximum insulation resistance is in the order of Mega-ohms there's a good chance the insulation resistance tester (Megger) will max out it's display to look similar to this: >99MΩ


or whatever your display can show. The one we used frequently in work did. It was calibrated regularly to Irish electrical standards.

*Warning* If you leave lamps in place or don't disconnect electrical equipment from the wall socket you risk pumping high voltage into your device and destroying it. You must also disconnect your main earth from the board you are testing or you will back-feed to the mains incomer transformer where the Earth is neutralised and it will show a false short circuit. It goes without saying do not remove the earth if the board is live. In this case remove the earth belonging to the circuit you are testing.

So, the meter tests the insulation resistance, and it does this by V/I=

R or Ohm's law.

Important: Voltage here is not 230v

The meter should have selectable voltages dependent on what you need to meter. But it is generally 250/500/1000 volts. For this problem we'll use 500 volts to test our cables.

I (the current flowing between insulation sheaths of 2 cables, which is hopefully incredibly low, otherwise you have a short circuit) hence

500/some really small number =

R =

Insulation Resistance
500/.0001 =

5,000,000 Ω

5 million ohms won't register on any meter properly so you end up with the maxed out scale as discussed.

Check your local Regulations for details on what is considered a pass/fail in your location. In Ireland the current Regulations say the test is fail when producing a result lower than 0.5M

Ω or 500,000

Ω

In theory the answer to your question is this:
Infinity is the maximum insulation resistance for any circuit, however that is based on absolutely no flow of current between the two cables, which will never happen, so You'll have to do with M

Ω.

The only time you should be worried about insulation resistance test values is where

the meter starts to properly register them. The smaller the final resistance, the worse the insulation is on your cable and the more likely you have a problem. Approaching 0

Ω

resistance it becomes clear there is a short circuit.

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