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It is the PCM relay. I have the same problem and when we pull it out it has melted spots on it and is hot. Put a new one in and it starts right up. However, sometimes it lasts 2 months, sometimes just a day. Haven't found out root problem yet but this is a quick fix. We keep a new relay in the console at all times.

I have had the exact same problem, except now the fuse box is getting burnt so bad the relay is not making good contact. New fuse box is probably the next step. And an expensive one I am sure

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Q: Why would the fuse box buzz in a 2003 ford expedition and engine won't start?
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