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It could be that the softener has developed an internal mechanical fault so that it is not fully shutting-off the flow of water to the brine tank after the regeneration cycle has been completed for the softener's ion-exchange resin granules which are held in its "resin tank".

A likely cause of the trouble could be that the softener's "brine valve" is now failing to completely shut off the flow of water. It might be caused by a component such as a valve sealing washer on the valve module that you may be able to access and repair as a D-I-Y job.

A different cause of the problem could be that the internal "resin tank" - which contains the ion-exchange resin granules - has developed a crack or split which allows water to leak at high pressure into the brine tank. The resin tank is not usually repairable so, if that is the cause, a new resin tank is required. The cost of the work required to have a new tank fitted is unlikely to be worthwhile. It is usually much cheaper to buy a new water softener.

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Q: Why would the water softener tank fill up and overflow?
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