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NOT ALWAYS, but sometimes there is a chain inside the transfer case that will not allow it to come out of 4Wheel low or high for that matter. Just fixed the exact problem, paid $75 for a transfer case off of Craigslist and it is perfect now. But just a note, ours made a clunking noise while driving which is how we knew it was a problem with that chain drive inside the transfer case.

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Q: 2002 ford explorer wont disengage out of 4x4 low?
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