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I WOULD TROUBLE SHOOT FIRST:

  • 1

Locate the fuse for the blower motor in the owners/service manual. Test the fuse, with the ignition key on, using the 12-volt test light. Attach the clip lead of the test light to a good ground like a bolt screwed into metal, and touch the sharp probe end to the terminals on the fuse. An indication of power at both terminals of the fuse determines that the fuse is good. If one of the terminals has power and the other does not, the fuse is bad. Replace the fuse as needed.

  • 2

Unplug the blower motor and test for power using the 12-volt test light in the same manner as explained in Step 1. Testing at the motor itself eliminates the possibility of confusion caused by complicated electronic blower controls found in Electronic climate control systems. Test for power at all the blower speeds by moving the blower speed switch through all positions.

A faulty resistor loses power at different positions on the switch. High blower speed has direct power to the motor from the switch. If there is no power indicated on high blower speed, the problem is most likely the switch or the fuse. If there is power indicated on high blower speed, but not low or mid range, the problem is the blower resistor.

  • 3

Test for ground at the blower motor if there is power indicated at all ranges, but the motor does not function. Most blower motors ground through the case of the motor when it is screwed into place or by a small ground strap from the case to the body of thecar. Over time, the ground connection can become corroded or loose, causing the motor to function intermittently

THEN IF YOU NEED TO

  • 1

Locate the blower motor and look around the outside and close to the motor for a 2-by-3-inch plate held on by two or four small screws. There will be an electrical connector plugged into it with five or six wires, depending on the vehicle type and heating and air conditioning type of control panel.

  • 2

Test the resistor before replacing it. It is always recommended to test any electronic unit before replacing because there are a multitude of things that could cause the same symptoms. It only takes a few minutes and can qualify the assumption that a part is bad. It will save money to replace or repair the right part the first time.

  • 3

Check the speeds by turning the fan conrol to all positions. Take note which fan speeds work and which speeds do not work. If the fan works only on one speed the blower motor resistor is very likely bad.

  • 4

Check the fuses if the fan speeds do not work. The fuses for the interior heating and air conditioning fan are usually under the hood in the fuse and relay center. If the fuse looks good, then take it out and turn the ignition key on and use the volt meter set at 20 volts DC. Check to make sure that there is voltage to the fuse. If not, check for an open circuit to the fuse.

  • 5

Check the relay to determine if there is power at the fuse. The relay should have two of the four terminals showing power. With the key on and the fan turned on, remove the relay and put it back in, listening for it to click. If it does not click, then replace the relay.

  • 6

Check the voltage at the electrical connector on the blower motor resistor to see if the fuse and relay are good. Make sure that power is present at the connector with the key on and the fan switch on. There should be power at two terminals of the blower motor resistor. If only one terminal has power, replace the resistor. If two terminals have power, replace the blower motor itself. Remove the screws and unplug the connector to remove the blower motor resistor. Put the new one in its place by screwing it back in and plugging in the wiring connector

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