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How do you replace rear door hinge pins on a 2001 Chevy express cargo van?
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Replace the hinge pins and bushings.
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I had one person heat the hinge with a welding torch until it was cherry red, and then I used an air chisel to inch it out. We did this back and forth getting about an 1/8 of an inch each time. Replace with a new hinge and use the pins with a grease fitting.
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I would recommend you replace the entire hinge and forget about repairing it. In my experience this is the best route to take.
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i used to work for a Chevy dealer....if you already put new hinge pins and bushings in you now have to replace hinges that have to be welded in
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I found an excellent web page that walks you through this step by step: http://bodyshopzone.com/archives/mechanical/door/hinge/pin_replace_1.html
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Your local auto parts store can sell you an inexpensive tool to remove and replace that door detente spring. Other hinge parts such as the pin and roller for the door detente and hinge pins and bushings are also available.
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To replace the hinge on a 95 Mercury Cougar, remove the bolts holding the hinge in place. Find a replacement hinge from the manufacturer and install it using the right hardware.
