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How to replace the alternator on a 1993 Dodge Grand Caravan fully loaded?
Wiki User
∙ 16y ago
3.3L and 3.8L Engines The 3.3L and 3.8L engines were equipped with the Nippondenso alternators. 1. Disconnect the negative battery cable. 2. Remove the alternator drive belt, by relieving the tension on the dynamic tensioner. 3. Loosen the nut on the support bracket at the exhaust manifold, do not remove it. 4. Remove the alternator tensioner/Power Steering bracket bolt. 5. Remove the tensioner stud nut and remove the tensioner. 6. Remove the alternator mounting bolts. 7. Remove the power steering reservoir from the mounting bracket, do not disconnect the hoses, and position it out of the way. 8. Remove the alternator support bracket bolts. Remove the intake plenum to alternator bracket bolt and remove the alternator support bracket from the engine. 9. Remove the alternator from the engine and disconnect the electrical leads. To install: 10. Install the alternator in position on the engine and connect the electrical leads. 11. Install the alternator support bracket, tighten the retaining bolts to 40 ft. lbs. (54 Nm). 12. Install the power steering reservoir on the mounting bracket. 13. Install the alternator mounting bolts, tighten the bolts to 40 ft. lbs. (54 Nm). 14. Install the tensioner and tensioner mounting stud. Install the retaining nut on the exhaust manifold. 15. Install the alternator belt, insert a 1/2 in. extension into the square hole in the tensioner and turn the tensioner. Tighten the tensioner bolt. 16. Connect the negative battery cable.
Wiki User
∙ 16y ago
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