The 1995 & later Optispark distributor has about a 2" diameter wheel with three circular depressions and three rectangular depressions. On closer inspection, you'll note the only one of the three rectangular depressions is a true rectangle. The other two are more of an hour glass shape. The dowel pin on the camshaft's end must be inserted into the depression that is a true rectangular shape. Leave the cap off the distributor before engaging the pin in the slot and you'll be able to turn the rotor on the distributor and make aligning them MUCH easier! If you get them properly engaged, the mounting tabs of the distributor should sit nicely on the mounting bosses of the timing cover. If the tabs and bosses don't touch, the pin isn't properly inserted into the correct slot on the distributor.
The camshaft sensor is located in the distributor. I believe you have to replace the hole distributor.
Some of the 1992 Rangers had the camshaft position sensor on top of the engine in the same hole where the distributor used to be. Some Ranger engines did not use a camshaft sensor at all.
slip a wooden dowel or similar object into the the "empty " end of the metal ferrule. the dowel should be a smaller diameter the hole.. hold the ferrule and tap the dowel with a hammer.. I assume the pole is damaged and you want to reuse the ferrule
From personal experience, wrist curls and roll ups/downs (take a 1 inch dowel, attach a weight to a string and tie it through a hole in the center =o= of the dowel. Alternately roll the string and weight up on the dowel and then back down).
There is a tapped hole next to the distributor hole in the intake manifold.
Yes.
Fig. 11 Valve Timing MarksRemove engine front cover as outlined previously.Remove crankshaft oil slinger.Crank engine until timing marks on sprockets are in alignment, Fig. 11.Remove three camshaft to sprocket bolts.Remove camshaft sprocket and timing chain together. Sprocket is a light press fit on camshaft for approximately 1/8 inch. If sprocket does not come off easily, a light blow with a plastic hammer on the lower edge of the sprocket should dislodge it.If crankshaft sprocket is to be replaced, remove it with a suitable gear puller. Install new sprocket, aligning key and keyway.Install chain on camshaft sprocket. Hold sprocket vertical with chain hanging below and shift around to align the timing marks on sprockets.Align dowel in camshaft with dowel hole in sprocket and install sprocket on camshaft. Do not attempt to drive sprocket on camshaft as welch plug at rear of engine can be dislodged.Draw sprocket onto camshaft, using the three mounting bolts. Tighten to specifications.Lubricate timing chain with engine oil and install cover.
The dristibutor
The engine must be at top dead center (TDC) on the #1 cylinder. TDC is on the compression stroke. You are setting it on the exhaust stroke. Remove all spark plugs and slowly turn the engine over by hand. With your finger or a compression gage over the # 1 piston hole, when you feel or see compression you are on the compression stroke, Place a small wooden dowel rod about 8" long inside the #1 spark plug hole and touch the top of the piston. When the dowel moves to the top you are at TDC. Now set the distributor so the rotor is pointing to the # 1 spark plug connection.
in wood, drill a hole so a wooden dowel can be firmly tapped into hole. In metal, you can use a welder to fill in the hole, or thread the hole, cover a threaded screw with "non-serviceable" lock-tight, put the screw in the hole, cut off the head, and grind flush.
There should be a hole in the camshaft that aligns with a hole in the head. That locks the camshaft to #1TDC. Then manually turn the crankshaft until the #1 piston is at TDC. Then install the head and timing chain.
Adowel is a solid cylindrical rod, usually made of wood, plastic or metal. In its original manufactured form, dowel is called dowel rod.Dowel rod is employed in numerous, diverse applications. It is used to form axles in toys, as detents on gymnastics grips, as knitting needles and as structural reinforcement in cabinet making. Dowel rod is often cut into short lengths called dowel pins, which are used in various ways:As shelf supports in furniture.As moveable pieces (i.e., pegs) in games.As supports for hanging items such as keyrings and tools.To secure two objects together with precise alignment in a dowel joint: a hole is bored in both objects and the dowel pin is inserted into the aligned holes.