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I just fixed my Tecumseh 590670 starter motor -- it would spin, but the drive gear would bounce against the flywheel and never engage. I saw several old posts about this, but nothing definitive regarding repair.

I had ordered parts from Sears Direct (kind of guessing what I might need), and it wasn't until I got the parts that I realized what the actual problem had been. There is a thick rubber piece called the "drive pinion" that sits between the helix washer and the drive gear. This was missing on my starter motor, which I did not know. I am guessing that it deteriorates over time and probably cracks in two and falls off the spindle at some point.

I had purchased a new helix washer, drive pinion and drive gear, but I'm thinking all I really needed was the rubber drive pinion, which is an $8.00 part. (I replaced all three parts anyway, since I had them). Disassembly and reassembly of the parts is easy and could probably even be done without taking the starter motor off the unit (in my case, a snowblower).

All you need to do is pull off a little retaining clip, and the parts slide off the spindle. I suppose it's probably best to take the motor off the unit before you begin so you don't drop any parts into somewhere they can't be retrieved.

I put everything back together, and sure enough, the starter works just fine now.

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Q: Why does a Tecumseh 590670 starter not engage the flywheel?
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