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Could be a number of reasons. First to check would be battery check terminal connections and clean them if have a lot of corrision. Another could be solinoid sticking and about to go out I personally have had luck making them last longer on vechiles when this starts by hiting the start directly with a mid weight object .

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Q: Your 96 ford aerostar cranks but will not start you hear a click when you try to start it what could the problem be?
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