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How do you remove the starter solenoid on your 1985 Harley EVO?
Wiki User
∙ 12y ago
I have a 85 FXWG, Dont know if the set up is the same but it should be close. There are two ways you can go about #1) Remove outer primary and the mounting bolts to the Solinoid then remove the starter, in where the starter bolted to the inner primary casing, there will be a gear that meshes with the gear on the end of the starter shaft. ( when the solinoid is pulled in) It is held in place with 1 or 2 Allen head bolts. (Can't Remember) Remove the Allen bolts and this will allow you to pull out the shaft (from the inside of the primary) that engages your starter to the Clutch. now the Solinoid has a fork that attaches to that shaft and it can be wriggle free as you pull on the shaft and pull out on solinoid at the same time. watch for shims when you pull the outer primary cover and replace them on the stub shaft when you put it back on.
#2) Remove the outer primary cover and with care you can bend one side of the fork that pulls the shaft into the clutch, you will see what I am talking about this will allow you to pull the solinoid with out going thru the hassle of pulling the starter. Then when you put in the new solinoid just bend the fork back up enough that it will not fall out of place. The fork is not real easy to bend it will take some doing. Hope this helps
Wiki User
∙ 12y ago
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