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Furnaces

The furnace, whose name is derived from the Latin word fornax, which means oven, is a heating device utilized for both home and industrial purposes. Questions about furnaces can be asked and answered here.

1,402 Questions

Why four uptake is given in blast furnace?

The purpose of the four uptakes in a blast furnace is to allow for the passage of hot gases produced during the iron smelting process. These gases include carbon monoxide, carbon dioxide, and nitrogen, which are byproducts of the combustion of coke with hot air. The uptakes help to release these gases from the top of the furnace and direct them to the gas-cleaning system for processing and reuse in the process.

How much coke required for production of one ton hot metal in blast furnace?

The amount of coke required for the production of one ton of hot metal in a blast furnace can vary, but on average, it takes about 800-1000 kilograms of coke per ton of hot metal. Coke is used as a fuel and reducing agent in the blast furnace to help convert iron ore into molten iron.

How much co2 produced by burning one liter of furnace oil?

Burning one liter of furnace oil produces approximately 2.6 kg of CO2 emissions.

What is the difference between a closed combustion furnace and open combustion furnace?

A closed combustion furnace has a sealed combustion chamber, drawing outside air for combustion and expelling combustion gases outside through a dedicated vent, resulting in higher energy efficiency and indoor air quality. An open combustion furnace draws air from inside the home for combustion and expels gases through a chimney, potentially leading to energy loss and indoor air quality issues.

What is the composition of flue gas?

Flue gas is primarily composed of nitrogen (N2), carbon dioxide (CO2), water vapor (H2O), and smaller amounts of other gases like oxygen (O2), carbon monoxide (CO), sulfur dioxide (SO2), and nitrogen oxides (NOx). The exact composition can vary depending on the fuel burned and the combustion process.

How long does it take for the flue shot to affect?

It takes about two weeks for the flu shot to provide full protection against the flu virus. However, some protection may start as early as a few days after receiving the vaccine.

How is DRI superiour to blast furnace iron?

Direct Reduced Iron (DRI) is considered superior to blast furnace iron because it is produced through a process that involves reducing iron ore without melting it, resulting in a purer form of iron with lower impurities. DRI also has higher iron content and can be produced using natural gas, making it more environmentally friendly compared to blast furnace iron production. Additionally, DRI can be used in electric arc furnaces, providing more flexibility in steelmaking processes.

Why does furnace heat only part of the house?

Possible reasons why a furnace may only heat part of a house could include issues with air ducts such as blockages or leaks, a malfunctioning thermostat not properly regulating temperature throughout the house, or issues with the furnace itself such as a faulty blower motor or burner. It is recommended to have a professional HVAC technician inspect the system to diagnose and resolve the issue.

Why is most iron produced in a blast furnace converted into steel?

Most iron produced in a blast furnace is converted into steel because steel is stronger, more malleable, and more versatile than iron. By adding specific amounts of carbon and other elements to iron, steel can be customized to meet different mechanical and chemical properties for various industrial applications.

Why is iron from the blast furnace limited in terms of usefulness?

Iron from the blast furnace is limited in usefulness because it contains impurities such as carbon, sulfur, and phosphorus, which can affect its strength and ductility. It is also brittle and prone to corrosion. Further processing is required to remove these impurities and to transform it into a more useful form like steel.

Why quartzite is used in blast furnace in steel making?

Quartzite is used in blast furnaces in steel making as a flux material. It helps to remove impurities and non-metallic elements from the iron ore, allowing for the production of pure molten iron. Quartzite also helps to maintain the appropriate chemical balance in the furnace during the steel making process.

How do you remove So2 from chimney?

To remove SO2 from a chimney, you can use flue gas desulfurization technologies such as wet scrubbers, dry sorbent injection, or electrostatic precipitators. These technologies help capture and neutralize SO2 emissions before they are released into the atmosphere. Regular maintenance and monitoring of these systems are essential to ensure effective removal of SO2.

Why is limestone coke and iron ore added to the balst furnace?

Limestone helps remove impurities (silica, alumina) from the iron ore, forming slag. Coke serves as a reducing agent, reacting with the iron ore to produce carbon monoxide for the reduction process. Iron ore provides the iron for the production of steel in the blast furnace.

Why does the time delay fan switch on a gas furnace does not come immediately?

The time delay allows the fan to start only after the furnace has had a chance to warm up. This prevents cold air from being circulated through the vents when the furnace first starts. The delay ensures that the air being blown into the house is warm.

What happens to iron that comes out of a blast furnace?

The iron that comes out of a blast furnace is typically in a molten state, known as pig iron. It is usually cast into molds to form pig iron blocks or further processed into steel through refining processes to remove impurities and adjust its carbon content.

How can you calculate flue gas loss on ignecation?

Flue gas loss on ignition can be calculated by measuring the difference in stack gas temperature before and after ignition, along with the flow rate of the gas and its composition. By determining the energy content of the flue gas before and after combustion, the flue gas loss on ignition can be calculated using the energy balance equation. This measurement helps in assessing the efficiency of the combustion process and identifying opportunities for improvement.

What is the meaning of chimney?

A fireplace or hearth., That part of a building which contains the smoke flues; esp. an upright tube or flue of brick or stone, in most cases extending through or above the roof of the building. Often used instead of chimney shaft., A tube usually of glass, placed around a flame, as of a lamp, to create a draft, and promote combustion., A body of ore, usually of elongated form, extending downward in a vein.

What is the purpose of the restrictor in the blast tube?

A restrictor in the blast tube serves to regulate the flow and velocity of the air or gas passing through, controlling the intensity of the blast or flame. It helps ensure a consistent and controlled output for applications such as heating, welding, or metalworking.

What is the dirt from a factory chimneys called?

The dirt from factory chimneys is called air pollution or particulate matter. This pollution can contain various substances such as soot, ash, and chemical compounds that can harm the environment and human health.

How do you calculate power required for induction furnace?

To calculate the power required for an induction furnace, you need to consider factors such as the material being melted, desired melting rate, and system efficiency. The formula for calculating power is Power (kW) = (Mass in kg) x (Specific heat of material) x (Temperature rise in °C) x (Melting time in hours) / 860. This calculation gives you an estimate of the power needed to melt a specific amount of material in a given time frame.

Why are stars referred to as atomic furnaces?

It is in the stars that the heavier elements (basically, anything after element #2, helium) are made.

It is in the stars that the heavier elements (basically, anything after element #2, helium) are made.

It is in the stars that the heavier elements (basically, anything after element #2, helium) are made.

It is in the stars that the heavier elements (basically, anything after element #2, helium) are made.

What is the purpose of a chimney pot?

A chimney pot helps improve the draft in a chimney by increasing air flow. It also prevents rainwater from entering the chimney and reduces downdrafts. Additionally, chimney pots can enhance the appearance of a building.

What is the function of a chimney pot?

A chimney pot is designed to increase draft within a chimney by creating a higher exit point for smoke and gases. It helps to draw air through the chimney, improving ventilation and reducing the risk of downdrafts and smoke entering the home. Additionally, chimney pots can also enhance the aesthetic appeal of a building.

Why sodium cannot be extracted by the blast furnace?

Sodium cannot be extracted by the blast furnace because it is a highly reactive metal that forms stable compounds with oxygen. This makes it energetically unfavorable to extract sodium through reduction reactions in a high temperature blast furnace. Instead, electrolysis is typically used to extract sodium from its compounds like sodium chloride.

What does chimney dirt called?

Chimney dirt is commonly referred to as creosote. This is a byproduct of burning wood or other fuels in a fireplace or stove and can build up in the chimney, posing a fire hazard if not cleaned regularly.