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Odds are the diaphragm is shot, in the central axle disconnect (CAD). You need to check if you have vacuum at the front axle, and if the vacuum switches from side to side, when you engage four wheel drive. If it does, your CAD is bad. If not, trace your vacuum lines to find the leak.

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Q: 1992 dodge Dakota front axle does not engage when in four wheel drive?
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