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If the noise happens while changing the heater temperature, it is very likely to be the temperature blend door actuator.

If that's the case, reference the Related Questions below for a detailed discussion on how to replace the blend door actuator yourself in only 30 minutes.

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Q: What causes a 2003 ford windstar to make knocking or clicking noises from middle of dash up by windshield?
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Ford windstar with no heat but you do not hear a clicking sound?

Although the clicking sound is a primary symptom of a failed temperature blend door actuator motor - one of the most common failures on Windstars - that doesn't mean the part is working.The "Related Questions" below address a wide variety of other causes of "no-heat" problems.


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