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Q: What is the min spec for brake pads for PA state inspection?
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Do you have to remove the rotor when replacing brake pads?

Not unless they are under the minimum thickness spec.


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If you just put on new brake pads can you do the rotors later?

You can if they are fairly smooth and do not have very bad ridges or grooves on them. If they do not meet the minimum thickness spec, they should be replaced now. Rotors are cheap (read: made in China); just replace them.


How often should brake rotors be replaced?

From a rotor spec sheet, find the minimum thickness, from there take about a micrometer and measure. If it is below the minimum then you need to change your brake rotors. Rotors do not generally need to be replaced unless there has been extensive damage to them from driving on extremely worn down break pads. If you waited too long to change your break pads then you may want to consider replacing them. If not, you don’t need to worry about it.


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How do you change brake pads on a 2004 solara?

You might want to invest about $20 to purchase a Chilton or Haynes repair manual for the Solara or $10 and download the factory service manual directly from Toyota's website. In essence (skipping a few steps here) all you do is put the car on jackstands (never trust a jack). Remove the road wheels. Remove two bolts holding each caliper on the car. Lift the caliper off and remove the pads. Clean everything thorougly and apply some disk brake grease to the channels (top and bottom that the pads move in). Slip the new pads into the channel after transferring anti squeel plates from the old pads. Reinstall calipers. Torque to spec. Put wheels back on and torque lug nuts to spec. Use brakes carefully the first 100 miles or so to bed the new pads into the disk. Cheers