there is a actuator that moves the tempature blend door,the door that controls hot to cold.the gears in the motor are plastic.is it makes a clicking noise after you turn the heater on ,it broke answer a flapping sound is usually caused by a leaf or other matter falling down thru vents pull fan cover off and clean debis out, mostdoors are are controlled by cable or vacuum,not gears.as you didnt say a clicking sound i doubt very much it has anything to do with motor or gears
There aren't any 'water valves' for the heater.Temperature changes are made by moving a flapper door with a small electric "actuator" motor.If your Windstar is making a thumping noise (like an angry rabbit) when changing the temperature setting, you're virtually guaranteed to have a failed actuator.Luckily it's an easy repair and prices about $50.See "Related Questions" below for more
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