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How do you replace the headlight assembly located on a 2002 Volvo S80?


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Answered 2009-03-12 23:55:52

My wife had a stone crack her outer glass envelope, and I was going to attempt to replace this by itself, but it's very hard to get just this part in North America. I managed to do so through an excellent local shop, but when I went to replace the glass, I gave up after trying to figure out how to get the old one off. I ended up taking it to a Rousch employee and he told me he had to take the bumper cover off (screws on the bottom) just to be able to get at other screws that needed to be taken off. He said it was quite involved.

I just changed my headlight and sidelight assembly today. It wasnt very hard it took my friend about a half an hour. The whole thing pops out after a little wiggleing but there are side screws that are difficult to reach. we popped out the side reflector in order to reach one and just popped it back in when we finished. Anyone that has worked on car can figure this one out by looking at it. Just remember that your smaller side light sits in the assembly also and will have to be unhooked also.

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